Product Description
Product Description
Polyformaldehyde Coated Ball Bearings is high speed bearing.It is waterproof without grease.When we using the bearing in water,the bearing’s rotating speed is more high than using in air.All specifications and all types of non-standard plastic bearings can be produce in our factory.All details will according to your requirements and drawing.
Function: door and window sheave, track wheel, limit wheel, pulley wheel.
Features:
(1) rigidity,high hardness,even at low temperatures,high impact strength
(2) good excellent elasticity,creep resistance
(3) high thermal stability and very good dimensional stability
(4)good sliding properties wear resistance
(5) physiologically inert suitable for contact with food
Product Parameters
Technical specification
Material: Bearing Steel / Stainless Steel + POM/Nylon
Packaging & Shipping
Our Advantages
1. We have over 10 years’ experience.
2. OEM or Non-Standard Bearings: Any requirement for Non-standard bearings is easily fulfilled by us due to our vast knowledge and links in the industry.
3. After Sales Service and Technical Assistance: Our company provides after-sales service and technical assistance as per the customer’s requirements and needs.
4. Quick Delivery: Our company provides just-in-time delivery with our streamlined supply chain.
5.We attend promptly to any customer questions. We believe that if our customers are satisfied then it proves our worth. Our customers are always given quick support.
Please contact us immediately if you have any questions.
Related Products
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| Aligning: | Non-Aligning Bearing |
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| Separated: | Unseparated |
| Rows Number: | Single |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What advantages do guide rollers offer compared to other conveyor system components?
Guide rollers offer several advantages compared to other conveyor system components. Here’s a detailed explanation of the advantages of guide rollers:
- Precise and Controlled Motion:
Guide rollers play a key role in achieving precise and controlled motion in conveyor systems. They provide continuous guidance and alignment for the materials or objects being transported, ensuring smooth and accurate movement along the desired path. Guide rollers help prevent lateral movement, misalignment, and deviations, resulting in precise positioning and controlled motion throughout the conveyor system.
- Enhanced Stability:
Guide rollers contribute to enhanced stability in conveyor systems. By distributing the load evenly across multiple rollers, they help maintain balance and prevent excessive stress on any individual component. This load distribution minimizes the risk of roller damage, wear, or failure, resulting in a stable and reliable conveyor operation. The enhanced stability provided by guide rollers reduces the chances of material spillage, wobbling, or tilting, ensuring safe and efficient material handling.
- Reduced Friction and Energy Consumption:
Guide rollers are designed to minimize friction and energy consumption in conveyor systems. The smooth surface configuration of guide rollers, often with low-friction characteristics, allows materials or objects to move with minimal resistance. This reduced friction not only results in smoother motion and improved efficiency but also helps decrease the energy required to drive the conveyor system. By reducing friction and energy consumption, guide rollers contribute to cost savings and environmental sustainability.
- Flexibility and Adaptability:
Guide rollers offer flexibility and adaptability in conveyor systems. They can be easily integrated into various conveyor configurations and are compatible with different types of materials and objects. Guide rollers can be customized in terms of dimensions, materials, flange configurations, and mounting options to meet specific industry or application requirements. This flexibility allows for seamless integration and adaptability to different conveyor system designs, making guide rollers a versatile choice for material handling.
- Ease of Maintenance:
Guide rollers are generally easy to maintain in conveyor systems. They typically have accessible areas for lubrication and cleaning, facilitating routine maintenance tasks. Guide rollers can be designed with features such as removable shafts or easy-to-replace components, simplifying maintenance and minimizing downtime. The ease of maintenance associated with guide rollers helps improve overall system uptime, extend component lifespan, and reduce maintenance costs.
- Cost-Effectiveness:
Guide rollers offer a cost-effective solution for conveyor systems. Compared to other conveyor components, such as complex guiding systems or automated tracking mechanisms, guide rollers are relatively simple in design and construction. They are typically more affordable and easier to install and maintain. The cost-effectiveness of guide rollers makes them a practical choice for a wide range of industries and applications, without compromising performance or reliability.
Overall, guide rollers provide advantages such as precise and controlled motion, enhanced stability, reduced friction and energy consumption, flexibility and adaptability, ease of maintenance, and cost-effectiveness. These advantages make guide rollers a preferred choice for achieving efficient and reliable material handling in conveyor systems.
Can you provide insights into the importance of proper installation and alignment of guide rollers?
Proper installation and alignment of guide rollers are crucial for ensuring optimal performance, longevity, and safety in material handling systems. Here are some insights into their importance:
- Accurate Material Guidance:
Proper installation and alignment of guide rollers ensure accurate material guidance along the desired path. When guide rollers are correctly installed and aligned, they create a well-defined trajectory for the materials to follow, preventing material deviation, misalignment, or collisions. Accurate material guidance is essential for maintaining process efficiency, preventing disruptions, and avoiding damage to both the materials being handled and the equipment itself.
- Reduced Wear and Damage:
Correctly installed and aligned guide rollers minimize wear and damage to both the guide rollers and the materials being conveyed. Misalignment or improper installation can result in excessive friction, uneven loading, or unnecessary stress on the guide rollers. This can lead to premature wear, deformation, or failure of the rollers, as well as damage or degradation of the conveyed materials. Proper alignment ensures even distribution of forces and reduces the risk of wear, extending the service life of the guide rollers and preserving the integrity of the materials.
- Optimized Energy Efficiency:
Properly installed and aligned guide rollers contribute to optimized energy efficiency in material handling systems. Misalignment or improper installation can create additional friction, requiring more power to move the materials along the desired path. This results in increased energy consumption and higher operational costs. On the other hand, accurate alignment reduces friction, minimizes energy losses, and improves overall energy efficiency. By ensuring proper installation and alignment, material handling systems can operate more efficiently and cost-effectively.
- Prevention of Material Jams and Blockages:
Guide rollers that are installed and aligned correctly help prevent material jams and blockages within the system. Misalignment or improper installation can cause materials to deviate from the intended path, leading to obstructions or accumulation in critical areas. These blockages can disrupt the material flow, impair system performance, and potentially damage the equipment. Proper alignment and installation of guide rollers ensure smooth and unobstructed material movement, minimizing the risk of jams and blockages and maintaining uninterrupted operation.
- Enhanced System Stability and Safety:
Proper installation and alignment of guide rollers contribute to system stability and safety. Misaligned or improperly installed guide rollers can introduce instability, vibrations, or wobbling during material handling operations. This instability not only affects the accuracy and efficiency of material movement but also poses safety risks for personnel and equipment. Accurate alignment ensures stable and controlled material conveyance, reducing the likelihood of accidents, collisions, or equipment damage. It promotes a safer working environment and protects the integrity of the material handling system.
In summary, proper installation and alignment of guide rollers are vital for accurate material guidance, reducing wear and damage, optimizing energy efficiency, preventing material jams, enhancing system stability, and ensuring safety in material handling operations. By paying close attention to the installation and alignment processes, operators can maximize the performance, reliability, and lifespan of guide rollers while minimizing the risk of disruptions and costly repairs.
In what industries or scenarios are guide rollers commonly employed?
Guide rollers find widespread application in various industries and scenarios where precise guidance and support of moving objects are required. Here’s a detailed explanation of the industries or scenarios where guide rollers are commonly employed:
- Manufacturing:
In the manufacturing industry, guide rollers are extensively used in production lines and assembly processes. They guide and support the movement of components, subassemblies, or finished products along conveyor systems, ensuring smooth and efficient material flow. Guide rollers are employed in industries such as automotive, electronics, consumer goods, and industrial equipment manufacturing.
- Material Handling and Logistics:
In material handling and logistics operations, guide rollers play a vital role in conveyor systems and transportation equipment. They guide packages, parcels, or pallets through sorting, distribution, and storage processes, enhancing productivity and reducing handling errors. Guide rollers are commonly employed in warehouses, distribution centers, airports, and shipping facilities.
- Packaging:
The packaging industry extensively utilizes guide rollers in various packaging machinery and systems. They facilitate the smooth movement and alignment of packaging materials, such as boxes, cartons, bottles, or bags, during filling, sealing, labeling, and palletizing operations. Guide rollers contribute to efficient packaging processes and consistent product quality.
- Printing and Paper Handling:
In printing and paper handling applications, guide rollers are essential components in printing presses, paper mills, and document processing equipment. They guide paper, cardstock, or other printable media through the printing or processing stages, ensuring accurate registration, smooth feeding, and reliable operation. Guide rollers are critical in maintaining print quality and preventing paper jams or misalignments.
- Textile and Garment Industry:
The textile and garment industry utilizes guide rollers in various stages of textile production, including spinning, weaving, knitting, and fabric finishing. They guide yarns, threads, or fabrics through machinery, ensuring proper tension, alignment, and controlled movement. Guide rollers contribute to high-quality textile production and efficient fabric handling.
- Automation and Robotics:
In automation and robotics applications, guide rollers are employed in robotic arms, pick-and-place systems, and automated guided vehicles (AGVs). They guide the movement of robotic components, tools, or end-effectors, ensuring precise positioning, accurate path following, and collision avoidance. Guide rollers enhance the reliability and efficiency of automated processes.
- Woodworking and Furniture:
In woodworking and furniture manufacturing, guide rollers are used in saws, routers, planers, and other woodworking machinery. They guide and support workpieces during cutting, shaping, and milling operations, ensuring precise and controlled material removal. Guide rollers contribute to the accuracy and quality of woodworking processes.
In summary, guide rollers are commonly employed in industries and scenarios that involve material handling, manufacturing, logistics, packaging, printing, textile production, automation, woodworking, and furniture manufacturing. Their versatility and ability to provide accurate guidance and support make them essential components in various industrial applications.
editor by Dream 2024-05-06
China supplier Cabinet Wardrobe Pulley Guide Wheel Roller for Sliding Door Hardware
Product Description
Specification:
| Product name | Cabinet Wardrobe Pulley Xihu (West Lake) Dis. Wheel Roller for Sliding Door Hardware |
| Housing material | iron / stainless steel / aluminum |
| Surface treatment | zinc plated / nickel plated / sandblasting |
| Wheel material | nylon / plastic / PP / POM |
| Wheel color | black / green / white / orange / customized |
| Features | low noise,easy installation,sliding smoothly,long life,standard,customized,etc. |
| Application | furniture accessories, such as sliding door and wardrobe |
| Contents | 2pcs bottom rollers, 2pcs top rollers, 6pcs screws |
Product Display:
Similar Products:
Company Profile:
FAQ:
Q: Are you a manufacturer?
A: Yes, we are a professional manufacturer focused on door and window roller pulleys for over 15 years.
Q: Do you offer free samples?
A: Yes, we are very glad to offer free samples for you to check the quality.
Q: Can we make our own color box?
A: Yes, if the order quantity reaches 1000 sets, we can make a customized color box for you.
Q: Can we print our logo on the products?
A: Yes, we can print your logo on the products according to your design.
Q: How does your factory do regarding quality control?
A: 80% of the staff has 10 years experience, a mature skilled technical team, and a complete quality management system to ensure high quality.
Q: What is the after-sale service for the sliding rollers?
A: We have online technical support. If it is a quality problem, we will replace the broken ones with new ones.
Q: How long is the production time?
A: For samples in stock, shipped in 2 days. if not in stock, the lead time is in 7 days. For mass production, the lead time is around 15 days after receiving the deposit payment.
Q: How about the shipment?
A: For small orders, we can ship them by DHL, FedEx, UPS, TNT, etc. For mass production orders, we can ship them by sea or by air.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Support,Free Spare Parts |
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| Warranty: | 4 Year |
| Certification: | TUV, CE, ISO |
| Samples: |
US$ 10/Set
1 Set(Min.Order) | Order Sample |
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| Customization: |
Available
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can you explain the impact of guide rollers on the overall efficiency of material handling systems?
Guide rollers play a significant role in the overall efficiency of material handling systems. Here’s a detailed explanation of their impact:
- Precise Material Movement:
Guide rollers are designed to guide and support the movement of materials along a desired path. By providing a stable and controlled surface for material conveyance, guide rollers ensure precise movement and positioning. This precision minimizes the risk of material deviation, misalignment, or collisions, allowing for smooth and efficient material flow within the system. Accurate material movement enables efficient processing, reduces downtime, and enhances overall productivity.
- Reduced Friction and Energy Consumption:
Well-designed guide rollers with low-friction surfaces can significantly reduce the amount of energy required for material handling. By minimizing friction between the guide rollers and the conveyed materials, less power is needed to move the materials along the desired path. This reduction in energy consumption leads to improved energy efficiency and lower operational costs. Additionally, reduced friction helps extend the service life of the guide rollers by minimizing wear and heat generation.
- Enhanced System Throughput:
Efficient guide rollers contribute to increased system throughput in material handling operations. By facilitating smooth and consistent material flow, guide rollers help eliminate bottlenecks and optimize the overall speed and capacity of the system. When materials can be conveyed quickly and reliably, the system can handle higher volumes of materials, leading to improved productivity and throughput. Guide rollers also enable efficient sorting, merging, or diverting of materials, further enhancing system throughput and flexibility.
- Improved Product Quality:
The use of guide rollers in material handling systems helps maintain product quality and integrity. By guiding materials along a predetermined path, guide rollers prevent material damage, deformation, or contamination that can occur due to uncontrolled movement or collisions. This results in better product quality and reduces the risk of rework or product rejection. Guide rollers also ensure consistent material positioning, which is crucial for precision operations such as assembly, packaging, or quality control.
- Minimized Downtime and Maintenance:
Efficient guide rollers can contribute to reduced downtime and maintenance requirements in material handling systems. When guide rollers are properly designed, installed, and maintained, they operate smoothly and reliably, minimizing the risk of failures or disruptions. High-quality guide rollers with durable materials and components can withstand the demands of continuous operation and heavy loads, reducing the need for frequent replacements or repairs. This leads to increased system uptime, reduced maintenance costs, and improved overall equipment effectiveness (OEE).
- Worker Safety and Ergonomics:
Guide rollers contribute to a safer and more ergonomic working environment in material handling systems. By guiding materials along a predetermined path, guide rollers help prevent material spillage, which can create tripping hazards or pose risks to workers. Additionally, guide rollers facilitate smooth and controlled material movement, reducing the physical strain on workers during manual material handling tasks. This promotes a safer and more comfortable workplace, minimizing the risk of injuries and improving overall worker productivity.
In summary, guide rollers have a significant impact on the overall efficiency of material handling systems. They enable precise material movement, reduce friction and energy consumption, enhance system throughput, improve product quality, minimize downtime and maintenance, and contribute to worker safety and ergonomics. By selecting and maintaining high-quality guide rollers, material handling operations can achieve optimal efficiency, productivity, and cost-effectiveness.
How do guide rollers contribute to the adaptability and versatility of conveyor systems in various settings?
Guide rollers play a critical role in enhancing the adaptability and versatility of conveyor systems in various settings. Here’s a detailed explanation of their contributions:
- Flexible Path Routing:
Guide rollers enable flexible path routing, allowing conveyor systems to navigate complex layouts and adapt to different settings. By guiding the materials along specific paths, guide rollers facilitate precise material movement around obstacles, corners, inclines, or declines. This flexibility in path routing enables conveyor systems to be customized and configured to suit the specific requirements of different environments, layouts, or production processes. It allows for efficient space utilization and the integration of conveyors into existing infrastructure, making conveyor systems adaptable to a wide range of settings.
- Multiple Conveyor Configurations:
Guide rollers enable the creation of multiple conveyor configurations, enhancing the versatility of conveyor systems. By combining straight sections, curves, merges, and diverges, conveyor systems can be configured to accommodate various material flow patterns and operational needs. Guide rollers provide the necessary support and alignment to ensure smooth transitions between different conveyor sections, allowing materials to be efficiently transferred, merged, sorted, or diverted. This versatility enables conveyor systems to be adapted for different processes, such as assembly lines, distribution centers, warehouses, or manufacturing facilities.
- Adjustable Speed and Control:
Guide rollers contribute to the adaptability of conveyor systems by enabling adjustable speed and control. By adjusting the rotational speed of the guide rollers, the speed of material movement can be customized to match the specific requirements of different processes or settings. This flexibility in speed control allows conveyor systems to handle a wide range of materials, from delicate or fragile items that require gentle handling to heavy or bulky items that require faster conveyance. Adjustability in speed and control enhances the versatility of conveyor systems and ensures optimal material handling in various settings.
- Modularity and Scalability:
Guide rollers facilitate the modularity and scalability of conveyor systems, making them adaptable to changing production needs or facility layouts. Conveyor systems can be designed with modular components, including guide rollers, that can be easily reconfigured, added, or removed as required. This modularity allows for efficient system expansion, modification, or reconfiguration without significant downtime or disruption. Guide rollers can be adjusted, replaced, or repositioned to accommodate changes in material types, sizes, or handling requirements. The scalability and modularity provided by guide rollers make conveyor systems versatile and adaptable to evolving operational needs.
- Material Compatibility:
Guide rollers contribute to the adaptability of conveyor systems by accommodating a wide range of materials. They can be designed with different materials, surface textures, or coatings to suit specific material characteristics, such as size, shape, weight, or fragility. Guide rollers with specialized surfaces, such as non-slip coatings or friction-reducing materials, can be used for conveying items that require additional grip or gentle handling. This material compatibility enhances the versatility of conveyor systems, allowing them to handle diverse products or materials in various settings, from lightweight packages to heavy-duty items.
In summary, guide rollers significantly contribute to the adaptability and versatility of conveyor systems in various settings. They enable flexible path routing, support multiple conveyor configurations, allow for adjustable speed and control, facilitate modularity and scalability, and accommodate a wide range of materials. By leveraging the capabilities of guide rollers, conveyor systems can be tailored to meet the specific needs of different industries, processes, or layouts, making them adaptable and versatile in diverse settings.
Can you explain the primary functions and role of a guide roller in machinery?
A guide roller plays crucial functions and holds a significant role in machinery. Here’s a detailed explanation of the primary functions and role of a guide roller:
- Guidance and Alignment:
One of the primary functions of a guide roller is to provide guidance and alignment for moving components within machinery. It ensures that objects or materials follow a predetermined path or track, preventing them from deviating or straying off course. The guide roller’s smooth or grooved surface, along with its rotational movement, helps maintain proper alignment and prevents misalignment or unwanted movements. By guiding the motion of objects, the guide roller ensures accurate positioning and efficient operation of the machinery.
- Support and Load Distribution:
A guide roller serves as a support mechanism, carrying the weight of objects or loads within the machinery. It helps distribute the load evenly, preventing excessive stress or strain on specific components. By providing support and load distribution, the guide roller enhances the stability and overall performance of the machinery. It reduces the risk of component failures, improves operational efficiency, and extends the lifespan of the machinery.
- Friction Reduction:
Guide rollers also play a role in reducing friction within machinery. As objects move along the guide roller’s surface, the roller’s design minimizes contact friction between the object and the machinery’s components. This friction reduction helps to conserve energy and prevent excessive wear and tear on both the objects being transported and the machinery itself. By reducing friction, guide rollers contribute to smoother operation, lower maintenance requirements, and improved overall efficiency.
- Prevention of Damage and Misalignment:
The presence of guide rollers helps prevent damage and misalignment of objects or materials within machinery. By providing a designated path or track, guide rollers ensure that moving components stay in the intended position and avoid colliding with other parts of the machinery. This prevents potential damage to the objects being transported and the machinery itself. Additionally, guide rollers help prevent misalignment, which could lead to operational issues, decreased performance, and increased risk of accidents or mechanical failures.
- Noise and Vibration Reduction:
Guide rollers contribute to noise reduction and vibration damping within machinery. The rotational movement of the guide roller absorbs and dissipates vibrations generated during operation, minimizing the transmission of vibrations to other parts of the machinery. This reduction in vibration helps to maintain a quieter working environment, reduces the risk of noise-related health issues for operators, and improves overall user comfort.
In summary, the primary functions and role of a guide roller in machinery include providing guidance and alignment for moving components, offering support and load distribution, reducing friction, preventing damage and misalignment, and contributing to noise and vibration reduction. By fulfilling these functions, guide rollers enhance the overall performance, reliability, and longevity of machinery in various industrial applications.
editor by Dream 2024-04-25
China Good quality Cable Bridge Rollers /Manhole Guide Corner Cable Pulley Block Roller with Aluminum Wheel
Product Description
Cable Bridge Rollers /Manhole Xihu (West Lake) Dis. Corner Cable Pulley Block Roller With Aluminum Wheel
Power and communication cables are often laid in open trenches where the road and ground conditions result in the cable route having a number of curves. With the cable’s own weight and the high tensions involved the cable cannot be fed cleanly. This product can be fixed in the corner of angle steel cross pole to protect the cable from friction, divided into nylon type and Aluminum type.
We manufacture a lot of models Cable pulling block for different uses in the overhead transmission line construction. They have are used to support conductors, OPGW,ADSS, communication lines.
Specification
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Model Name |
Rated Load(kN) |
Approx. Weight(kg) |
Dimension(mm) |
Material |
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LT-CR001 |
10 |
15 |
330*230*260mm |
Nylon or Al wheel |
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LT-CR002 |
10 |
15 |
600*190*220mm |
Nylon or Al wheel |
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LT-CR003 |
10 |
15 |
530*300*300mm |
Al sheave& steel frame |
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LT-CR004 |
10 |
15 |
670*220*500mm |
Al sheave& steel frame |
Application:
Cable roller is used to releasing the cable,can change the angle.
It is used to lay the power cable and the telecommunication cable.
Packing&Delivery Time
1. Bulk Pack With Wooden Board Carton.
2. Delivery time: Within 20 Days After Receiving The Payment.
FAQ
Q: How can you guarantee your product quality?
A: 100% of our products will be tested before delivery. To control quality, we are using high quality material from high quality supplier.
Q: Are you a trading company or a manufacturing factory?
A:We are a manufacturing factory with export qualifications. Our factory is 1 of the Best FRP products manufacturer in China since 2014.We have FRP products of high quality and various kinds.
Q: I am interested in your products, could I get sample for free?
A: We could supply a few pieces of FREE samples if we have some in stock. All you need to do is kindly offering your shipping account.
Q: Can you do the design for us?
A: Yes. With experienced teams in fiberglass product design and manufacturing, we can provide customized shape,dimension, colors service.
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| Type: | Cable Roller |
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| Certification: | ISO |
| Customized: | Customized |
| Condition: | New |
| Feature: | Insulation |
| Material: | Nylon or Al Wheel, Steel Frame |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can you provide examples of products or machinery that commonly use guide rollers?
Guide rollers are used in various industries and applications where precise and controlled motion of materials or objects is required. Here are some examples of products or machinery that commonly use guide rollers:
- Conveyor Systems:
Guide rollers are extensively used in conveyor systems across industries such as manufacturing, logistics, and warehousing. They are essential components in belt conveyors, roller conveyors, and gravity conveyors. Guide rollers ensure smooth and accurate movement of materials or objects along the conveyor, preventing misalignment, deviations, and material spillage. Conveyor systems in industries like automotive, food and beverage, e-commerce, and package handling rely on guide rollers for efficient material handling and transport.
- Printing and Packaging Machinery:
In printing and packaging machinery, guide rollers play a critical role in maintaining precise alignment and tension control of materials, such as paper, film, or labels. They are used in machinery for processes like printing, laminating, slitting, cutting, and folding. Guide rollers guide the materials through various stages, ensuring accurate positioning and preventing wrinkles, creases, or misalignment. Printing presses, label applicators, paper converting machines, and packaging lines commonly incorporate guide rollers to achieve high-quality output and efficient production.
- Textile Machinery:
Textile machinery, including weaving machines, knitting machines, and spinning machines, utilize guide rollers in their operations. Guide rollers guide the fabric or yarn through different stages of the manufacturing process, ensuring proper alignment, tension, and controlled movement. They help prevent yarn tangling, fabric distortions, or misalignment during weaving, knitting, or spinning. Guide rollers are crucial components in textile machinery, enabling efficient and precise fabric production.
- Paper and Printing Industry:
In the paper and printing industry, guide rollers are utilized in various equipment and processes. For example, in offset printing presses, guide rollers assist in accurate paper feeding and alignment, ensuring precise registration of colors and images. In paper converting machines, guide rollers help guide the paper through cutting, folding, or gluing operations. Guide rollers also find application in bookbinding machines, where they facilitate the movement of paper signatures or book blocks through the binding process.
- Metal and Woodworking Machinery:
Guide rollers are commonly used in metal and woodworking machinery to guide and support workpieces during cutting, shaping, or milling operations. In sawing machines, guide rollers ensure proper alignment and smooth movement of the material being cut. They also help prevent blade deflection or workpiece deviation. In woodworking routers or planers, guide rollers assist in controlling the movement of the workpiece, allowing for precise shaping or milling. Guide rollers contribute to increased accuracy and efficiency in metal and woodworking processes.
- Automated Guided Vehicles (AGVs):
Automated Guided Vehicles (AGVs) used in material handling and logistics applications often incorporate guide rollers. Guide rollers are installed on AGVs to follow guide tracks or lines embedded in the floor or along the designated paths. They ensure accurate navigation and controlled motion of AGVs within warehouses, distribution centers, or manufacturing facilities. Guide rollers help AGVs maintain their intended paths, avoid obstacles, and achieve efficient and safe material transport.
These are just a few examples illustrating the wide range of products and machinery that commonly use guide rollers. Their versatility and ability to provide precise and controlled motion make guide rollers integral components in numerous industries, contributing to improved efficiency, productivity, and quality in various material handling and manufacturing processes.
Are there innovations or advancements in guide roller technology that have emerged recently?
Yes, there have been several recent innovations and advancements in guide roller technology. Here are some notable developments:
- High-Performance Materials:
Recent advancements in materials science have led to the development of high-performance materials for guide rollers. These materials offer improved strength, durability, and wear resistance, allowing guide rollers to withstand heavy loads and harsh operating conditions. For example, composite materials combining polymers and fibers offer excellent mechanical properties while being lightweight. Additionally, advancements in surface coatings, such as ceramic or diamond-like carbon (DLC) coatings, provide enhanced friction reduction, corrosion resistance, and longevity.
- Precision Design and Manufacturing:
Guide rollers are now being designed and manufactured with a greater emphasis on precision. Advanced manufacturing techniques, such as computer numerical control (CNC) machining and 3D printing, enable the production of guide rollers with complex geometries, tight tolerances, and optimized performance characteristics. This precision design and manufacturing result in guide rollers that offer improved alignment, reduced vibration, and enhanced overall performance.
- Integrated Sensors and Monitoring:
Advancements in sensor technology have made it possible to integrate sensors directly into guide rollers. These sensors can monitor various parameters such as temperature, vibration, or load, providing real-time feedback on the condition and performance of the guide rollers. This data can be used for predictive maintenance, allowing for proactive identification of potential issues and timely intervention to prevent failures or downtime. Integrated sensors and monitoring systems contribute to improved reliability, efficiency, and maintenance practices in material handling systems.
- Smart Guide Rollers:
Smart guide rollers leverage emerging technologies, such as Internet of Things (IoT) and artificial intelligence (AI), to enhance their functionality and performance. These guide rollers can communicate with other components or systems within the material handling setup, enabling real-time optimization, automation, and control. For example, smart guide rollers can adjust their position or speed dynamically based on the specific material being handled or the desired process parameters. This adaptability and intelligence lead to improved efficiency, flexibility, and responsiveness in material handling operations.
- Energy Efficiency:
In response to the growing emphasis on sustainability and energy conservation, guide roller technology has seen advancements aimed at improving energy efficiency. This includes the development of low-friction materials, optimized roller designs, and innovative bearing systems that minimize power consumption and reduce frictional losses. By reducing energy requirements, these advancements contribute to lower operational costs and a reduced environmental footprint.
In summary, recent innovations and advancements in guide roller technology encompass high-performance materials, precision design and manufacturing, integrated sensors and monitoring, smart capabilities, and energy efficiency. These advancements enhance the durability, performance, reliability, and sustainability of guide rollers, making them more effective and versatile in a wide range of material handling applications.
What are the different types and configurations of guide rollers available in the market?
In the market, there are various types and configurations of guide rollers available to cater to different industrial applications. Here’s a detailed explanation of the different types and configurations:
- Plain Guide Rollers:
Plain guide rollers, also known as cylindrical guide rollers, have a smooth surface without any grooves or flanges. They are commonly used when minimal guidance is required, and the primary function is to support and facilitate smooth movement. Plain guide rollers are suitable for applications where objects or materials need to be guided without significant lateral forces or directional control.
- Flanged Guide Rollers:
Flanged guide rollers have built-in flanges on one or both sides of the roller. The flanges act as barriers to prevent objects from deviating or slipping off the roller. They provide enhanced lateral guidance and help maintain proper alignment during material handling. Flanged guide rollers are commonly used in conveyor systems, material transport applications, and scenarios where precise tracking and alignment are critical.
- Grooved Guide Rollers:
Grooved guide rollers have one or more grooves along their circumference. These grooves provide additional guidance and increase the contact area between the roller and the object being transported. The grooves help prevent lateral movement and improve the overall stability of material handling. Grooved guide rollers are commonly used in applications that involve curved tracks, cornering, or situations where objects may be subjected to lateral forces.
- Tapered Guide Rollers:
Tapered guide rollers have a tapered or conical shape, with a larger diameter at one end and a smaller diameter at the other. The tapered design allows for smooth transitions and alignment when objects move from one roller to another. Tapered guide rollers are often used in conveyor systems, sorting processes, and applications where objects need to be guided through changing directions or different stages of material handling.
- Cam Follower Guide Rollers:
Cam follower guide rollers have a specialized design with a stud or shaft attached to the roller. They are used in applications where the guide roller needs to follow a specific cam profile or track. The cam follower design allows for precise and controlled movement along the cam surface, making them suitable for applications such as automation, indexing mechanisms, and machinery that require synchronized motion.
- Adjustable Guide Rollers:
Adjustable guide rollers are designed with a mechanism that allows for easy adjustment of the roller’s position, height, or angle. They offer flexibility in aligning and positioning the guide rollers to accommodate different material handling requirements or changing operational conditions. Adjustable guide rollers are commonly used in conveyor systems, assembly lines, and applications where frequent adjustments or customization are necessary.
It’s important to note that these are general categories, and there can be variations and combinations of different features and configurations available in the market. The choice of guide roller type and configuration depends on factors such as the specific application, material handling needs, load requirements, and environmental conditions.
In summary, the market offers different types and configurations of guide rollers, including plain guide rollers, flanged guide rollers, grooved guide rollers, tapered guide rollers, cam follower guide rollers, and adjustable guide rollers. Each type and configuration caters to specific material handling needs and provides varying levels of guidance, support, and control.
editor by Dream 2024-04-24
China Good quality Pulley Glass Sliding Door Wardrobe Floor Sliding Wheel Guide Cam Rollers
Product Description
Product name:
Pulley Glass Sliding Door Wardrobe Floor Sliding Wheel Xihu (West Lake) Dis. Cam Rollers
Material: Zinc Alloy+ iron+rubber
Set: 2 Top roller+2 bottom roller+screws
…………………………………………………………………………………………………………………………………………………………………………………………………………………
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Color: | Silver |
|---|---|
| Material: | Zinc Alloy |
| Kind: | Sliding Door |
| Customized: | Non-Customized |
| Fixed: | Unfixed |
| Finish: | Blue Zinc |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
What maintenance practices are recommended for guide rollers to ensure optimal functionality?
Maintaining guide rollers is essential to ensure their optimal functionality and longevity. Here are some recommended maintenance practices for guide rollers:
- Regular Inspection:
Perform regular visual inspections of the guide rollers to check for any signs of damage, wear, or misalignment. Look for cracks, dents, or excessive wear on the roller surface. Inspect the mounting brackets, bearings, and axles for any looseness or misalignment. Early detection of issues can help prevent further damage and ensure the guide rollers function properly.
- Cleaning:
Keep the guide rollers clean by removing any dirt, debris, or material buildup. Use a soft brush or compressed air to gently clean the roller surfaces and remove any contaminants that may affect their performance. For stubborn residue, mild cleaning agents can be used, following the manufacturer’s recommendations. Clean guide rollers help maintain smooth operation and prevent potential issues caused by contamination.
- Lubrication:
Proper lubrication is crucial for the smooth operation and longevity of guide rollers. Follow the manufacturer’s guidelines regarding the type and frequency of lubrication required. Apply lubricants to the bearings, axles, or other moving parts as recommended. Adequate lubrication reduces friction, minimizes wear, and helps prevent premature failure or damage to the guide rollers.
- Tension Adjustment:
If the guide rollers are part of a system where tension adjustment is necessary, regularly check and adjust the tension settings as required. Ensure that the tension is within the recommended range to prevent excessive stress on the guide rollers or the conveyed materials. Proper tension adjustment helps maintain accurate alignment and prevents issues such as material slipping or misalignment.
- Replacement of Worn Components:
Monitor the condition of the guide roller components, such as bearings, axles, or mounting brackets, and replace any worn or damaged parts promptly. Worn bearings can cause increased friction, leading to reduced performance and potential damage to the guide rollers. Damaged axles or mounting brackets can affect the stability and alignment of the guide rollers. Regularly inspect and replace any worn or damaged components to ensure optimal functionality.
- Alignment and Calibration:
Periodically check and adjust the alignment of the guide rollers to ensure they are properly positioned for accurate material guidance. Misaligned guide rollers can cause material deviation, tracking issues, or increased wear. Additionally, if the guide rollers are part of a system with sensors or automated controls, calibrate the system as per the manufacturer’s instructions to maintain accurate positioning and control.
- Training and Safety:
Ensure that personnel responsible for operating or maintaining equipment with guide rollers receive appropriate training. Proper training can help operators understand the maintenance requirements, safety protocols, and best practices for guide roller operation. Promote a safety culture where operators are encouraged to report any abnormalities or concerns related to the guide rollers promptly.
By following these recommended maintenance practices, guide rollers can maintain optimal functionality, extend their service life, and contribute to efficient and reliable material handling and transport.
How do guide rollers contribute to the adaptability and versatility of conveyor systems in various settings?
Guide rollers play a critical role in enhancing the adaptability and versatility of conveyor systems in various settings. Here’s a detailed explanation of their contributions:
- Flexible Path Routing:
Guide rollers enable flexible path routing, allowing conveyor systems to navigate complex layouts and adapt to different settings. By guiding the materials along specific paths, guide rollers facilitate precise material movement around obstacles, corners, inclines, or declines. This flexibility in path routing enables conveyor systems to be customized and configured to suit the specific requirements of different environments, layouts, or production processes. It allows for efficient space utilization and the integration of conveyors into existing infrastructure, making conveyor systems adaptable to a wide range of settings.
- Multiple Conveyor Configurations:
Guide rollers enable the creation of multiple conveyor configurations, enhancing the versatility of conveyor systems. By combining straight sections, curves, merges, and diverges, conveyor systems can be configured to accommodate various material flow patterns and operational needs. Guide rollers provide the necessary support and alignment to ensure smooth transitions between different conveyor sections, allowing materials to be efficiently transferred, merged, sorted, or diverted. This versatility enables conveyor systems to be adapted for different processes, such as assembly lines, distribution centers, warehouses, or manufacturing facilities.
- Adjustable Speed and Control:
Guide rollers contribute to the adaptability of conveyor systems by enabling adjustable speed and control. By adjusting the rotational speed of the guide rollers, the speed of material movement can be customized to match the specific requirements of different processes or settings. This flexibility in speed control allows conveyor systems to handle a wide range of materials, from delicate or fragile items that require gentle handling to heavy or bulky items that require faster conveyance. Adjustability in speed and control enhances the versatility of conveyor systems and ensures optimal material handling in various settings.
- Modularity and Scalability:
Guide rollers facilitate the modularity and scalability of conveyor systems, making them adaptable to changing production needs or facility layouts. Conveyor systems can be designed with modular components, including guide rollers, that can be easily reconfigured, added, or removed as required. This modularity allows for efficient system expansion, modification, or reconfiguration without significant downtime or disruption. Guide rollers can be adjusted, replaced, or repositioned to accommodate changes in material types, sizes, or handling requirements. The scalability and modularity provided by guide rollers make conveyor systems versatile and adaptable to evolving operational needs.
- Material Compatibility:
Guide rollers contribute to the adaptability of conveyor systems by accommodating a wide range of materials. They can be designed with different materials, surface textures, or coatings to suit specific material characteristics, such as size, shape, weight, or fragility. Guide rollers with specialized surfaces, such as non-slip coatings or friction-reducing materials, can be used for conveying items that require additional grip or gentle handling. This material compatibility enhances the versatility of conveyor systems, allowing them to handle diverse products or materials in various settings, from lightweight packages to heavy-duty items.
In summary, guide rollers significantly contribute to the adaptability and versatility of conveyor systems in various settings. They enable flexible path routing, support multiple conveyor configurations, allow for adjustable speed and control, facilitate modularity and scalability, and accommodate a wide range of materials. By leveraging the capabilities of guide rollers, conveyor systems can be tailored to meet the specific needs of different industries, processes, or layouts, making them adaptable and versatile in diverse settings.
In what industries or scenarios are guide rollers commonly employed?
Guide rollers find widespread application in various industries and scenarios where precise guidance and support of moving objects are required. Here’s a detailed explanation of the industries or scenarios where guide rollers are commonly employed:
- Manufacturing:
In the manufacturing industry, guide rollers are extensively used in production lines and assembly processes. They guide and support the movement of components, subassemblies, or finished products along conveyor systems, ensuring smooth and efficient material flow. Guide rollers are employed in industries such as automotive, electronics, consumer goods, and industrial equipment manufacturing.
- Material Handling and Logistics:
In material handling and logistics operations, guide rollers play a vital role in conveyor systems and transportation equipment. They guide packages, parcels, or pallets through sorting, distribution, and storage processes, enhancing productivity and reducing handling errors. Guide rollers are commonly employed in warehouses, distribution centers, airports, and shipping facilities.
- Packaging:
The packaging industry extensively utilizes guide rollers in various packaging machinery and systems. They facilitate the smooth movement and alignment of packaging materials, such as boxes, cartons, bottles, or bags, during filling, sealing, labeling, and palletizing operations. Guide rollers contribute to efficient packaging processes and consistent product quality.
- Printing and Paper Handling:
In printing and paper handling applications, guide rollers are essential components in printing presses, paper mills, and document processing equipment. They guide paper, cardstock, or other printable media through the printing or processing stages, ensuring accurate registration, smooth feeding, and reliable operation. Guide rollers are critical in maintaining print quality and preventing paper jams or misalignments.
- Textile and Garment Industry:
The textile and garment industry utilizes guide rollers in various stages of textile production, including spinning, weaving, knitting, and fabric finishing. They guide yarns, threads, or fabrics through machinery, ensuring proper tension, alignment, and controlled movement. Guide rollers contribute to high-quality textile production and efficient fabric handling.
- Automation and Robotics:
In automation and robotics applications, guide rollers are employed in robotic arms, pick-and-place systems, and automated guided vehicles (AGVs). They guide the movement of robotic components, tools, or end-effectors, ensuring precise positioning, accurate path following, and collision avoidance. Guide rollers enhance the reliability and efficiency of automated processes.
- Woodworking and Furniture:
In woodworking and furniture manufacturing, guide rollers are used in saws, routers, planers, and other woodworking machinery. They guide and support workpieces during cutting, shaping, and milling operations, ensuring precise and controlled material removal. Guide rollers contribute to the accuracy and quality of woodworking processes.
In summary, guide rollers are commonly employed in industries and scenarios that involve material handling, manufacturing, logistics, packaging, printing, textile production, automation, woodworking, and furniture manufacturing. Their versatility and ability to provide accurate guidance and support make them essential components in various industrial applications.
editor by Dream 2024-04-19
China OEM Professional Manufacturer Customize Factory Custom-Made Iron Steel Furniture Fitting Closet Wardrobe Sliding Door Plastic Pulley Roller Wheel Track Guide Roller
Product Description
Specification:
| Product name | Professional Manufacturer Customized Factory Custom-Made Iron Steel Furniture Fitting Closet Wardrobe Sliding Door Plastic Pulley Roller Wheel Track Xihu (West Lake) Dis. Roller |
| Housing material | iron / stainless steel / aluminum |
| Surface treatment | zinc plated / nickel plated / sandblasting |
| Wheel material | nylon / plastic / PP / POM |
| Wheel color | black / green / white / orange / customized |
| Features | low noise,easy installation,sliding smoothly,long life,standard,customized,etc. |
| Application | furniture accessories, such as sliding door and wardrobe |
| Contents | 2pcs bottom rollers, 2pcs top rollers, 6pcs screws |
Product Display:
Similar Products:
Company Profile:
FAQ:
Q: Are you a manufacturer?
A: Yes, we are a professional manufacturer focused on door and window roller pulleys for over 15 years.
Q: Do you offer free samples?
A: Yes, we are very glad to offer free samples for you to check the quality.
Q: Can we make our own color box?
A: Yes, if the order quantity reaches 1000 sets, we can make a customized color box for you.
Q: Can we print our logo on the products?
A: Yes, we can print your logo on the products according to your design.
Q: How does your factory do regarding quality control?
A: 80% of the staff has 10 years experience, a mature skilled technical team, and a complete quality management system to ensure high quality.
Q: What is the after-sale service for the sliding rollers?
A: We have online technical support. If it is a quality problem, we will replace the broken ones with new ones.
Q: How long is the production time?
A: For samples in stock, shipped in 2 days. if not in stock, the lead time is in 7 days. For mass production, the lead time is around 15 days after receiving the deposit payment.
Q: How about the shipment?
A: For small orders, we can ship them by DHL, FedEx, UPS, TNT, etc. For mass production orders, we can ship them by sea or by air.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Support,Free Spare Parts |
|---|---|
| Warranty: | 3 Year |
| Certification: | TUV, CE, ISO |
| Splittable: | Unsplittable |
| Surface Treatment: | Zinc Plated/Nickel Plated/Sandblasting |
| Material: | Iron/Steel/Alloy/Aluminum |
| Samples: |
US$ 10/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
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How does the choice of materials impact the performance of guide rollers in different environments?
The choice of materials for guide rollers significantly impacts their performance in different environments. Here’s a detailed explanation of how material selection affects the performance of guide rollers:
- Wear Resistance:
Guide rollers are subjected to continuous contact and friction with the conveyed materials or objects. The choice of materials with high wear resistance is crucial to ensure the longevity and performance of guide rollers. Materials such as steel, stainless steel, or polyurethane are commonly used for guide rollers due to their excellent wear resistance properties. These materials can withstand the abrasion and wear caused by repetitive contact with the conveyed materials, resulting in extended service life and reliable performance in demanding environments.
- Corrosion Resistance:
In environments where guide rollers are exposed to moisture, chemicals, or corrosive substances, selecting materials with high corrosion resistance is essential. Stainless steel is a popular choice for guide rollers in corrosive environments due to its resistance to rust and corrosion. Stainless steel guide rollers can withstand the effects of water, chemicals, and harsh substances, ensuring long-term performance and preventing premature failure or degradation due to corrosion.
- Temperature Resistance:
In environments with extreme temperatures, the choice of materials with appropriate temperature resistance is critical to ensure the performance and durability of guide rollers. For high-temperature applications, materials such as heat-resistant steel alloys or specialized polymers that can withstand elevated temperatures are used. Conversely, in low-temperature environments, materials that remain flexible and maintain their mechanical properties at low temperatures, such as certain types of plastics or elastomers, are preferred. Selecting materials with suitable temperature resistance ensures that guide rollers can operate effectively and reliably in extreme temperature conditions.
- Load-Bearing Capacity:
The choice of materials for guide rollers affects their load-bearing capacity, which is crucial for supporting the weight of the conveyed materials or objects. Materials with high strength and stiffness, such as steel or reinforced polymers, are commonly used to ensure sufficient load-bearing capacity. The material’s ability to withstand high loads without deformation or failure is essential for maintaining the stability and performance of guide rollers, particularly in heavy-duty applications or environments with significant material or object weights.
- Noise and Vibration:
The choice of materials can influence the level of noise and vibration generated by guide rollers during operation. Softer materials with vibration-dampening properties, such as certain types of plastics or elastomers, can help reduce noise and vibration levels. These materials absorb and dissipate vibrations, resulting in quieter operation and reduced potential for noise-related issues or worker discomfort. Choosing materials that minimize noise and vibration is particularly important in environments where noise control is a priority, such as in indoor facilities or noise-sensitive areas.
- Contamination and Cleanliness:
In environments where cleanliness and contamination control are critical, the choice of materials for guide rollers can play a significant role. Some materials, such as stainless steel or certain types of plastics, have smooth and non-porous surfaces that are resistant to contamination buildup. These materials are easier to clean and maintain, reducing the risk of particle generation or contamination transfer to the conveyed materials. Selecting materials that meet cleanliness requirements is essential in industries such as food processing, pharmaceuticals, or electronics manufacturing.
In summary, the choice of materials for guide rollers has a substantial impact on their performance in different environments. Factors such as wear resistance, corrosion resistance, temperature resistance, load-bearing capacity, noise and vibration levels, and contamination control should be considered when selecting materials for guide rollers. By choosing the appropriate materials for specific environmental conditions, guide rollers can deliver optimal performance, longevity, and reliability in a wide range of applications and industries.
Can you provide insights into the importance of proper installation and alignment of guide rollers?
Proper installation and alignment of guide rollers are crucial for ensuring optimal performance, longevity, and safety in material handling systems. Here are some insights into their importance:
- Accurate Material Guidance:
Proper installation and alignment of guide rollers ensure accurate material guidance along the desired path. When guide rollers are correctly installed and aligned, they create a well-defined trajectory for the materials to follow, preventing material deviation, misalignment, or collisions. Accurate material guidance is essential for maintaining process efficiency, preventing disruptions, and avoiding damage to both the materials being handled and the equipment itself.
- Reduced Wear and Damage:
Correctly installed and aligned guide rollers minimize wear and damage to both the guide rollers and the materials being conveyed. Misalignment or improper installation can result in excessive friction, uneven loading, or unnecessary stress on the guide rollers. This can lead to premature wear, deformation, or failure of the rollers, as well as damage or degradation of the conveyed materials. Proper alignment ensures even distribution of forces and reduces the risk of wear, extending the service life of the guide rollers and preserving the integrity of the materials.
- Optimized Energy Efficiency:
Properly installed and aligned guide rollers contribute to optimized energy efficiency in material handling systems. Misalignment or improper installation can create additional friction, requiring more power to move the materials along the desired path. This results in increased energy consumption and higher operational costs. On the other hand, accurate alignment reduces friction, minimizes energy losses, and improves overall energy efficiency. By ensuring proper installation and alignment, material handling systems can operate more efficiently and cost-effectively.
- Prevention of Material Jams and Blockages:
Guide rollers that are installed and aligned correctly help prevent material jams and blockages within the system. Misalignment or improper installation can cause materials to deviate from the intended path, leading to obstructions or accumulation in critical areas. These blockages can disrupt the material flow, impair system performance, and potentially damage the equipment. Proper alignment and installation of guide rollers ensure smooth and unobstructed material movement, minimizing the risk of jams and blockages and maintaining uninterrupted operation.
- Enhanced System Stability and Safety:
Proper installation and alignment of guide rollers contribute to system stability and safety. Misaligned or improperly installed guide rollers can introduce instability, vibrations, or wobbling during material handling operations. This instability not only affects the accuracy and efficiency of material movement but also poses safety risks for personnel and equipment. Accurate alignment ensures stable and controlled material conveyance, reducing the likelihood of accidents, collisions, or equipment damage. It promotes a safer working environment and protects the integrity of the material handling system.
In summary, proper installation and alignment of guide rollers are vital for accurate material guidance, reducing wear and damage, optimizing energy efficiency, preventing material jams, enhancing system stability, and ensuring safety in material handling operations. By paying close attention to the installation and alignment processes, operators can maximize the performance, reliability, and lifespan of guide rollers while minimizing the risk of disruptions and costly repairs.
Can you explain the primary functions and role of a guide roller in machinery?
A guide roller plays crucial functions and holds a significant role in machinery. Here’s a detailed explanation of the primary functions and role of a guide roller:
- Guidance and Alignment:
One of the primary functions of a guide roller is to provide guidance and alignment for moving components within machinery. It ensures that objects or materials follow a predetermined path or track, preventing them from deviating or straying off course. The guide roller’s smooth or grooved surface, along with its rotational movement, helps maintain proper alignment and prevents misalignment or unwanted movements. By guiding the motion of objects, the guide roller ensures accurate positioning and efficient operation of the machinery.
- Support and Load Distribution:
A guide roller serves as a support mechanism, carrying the weight of objects or loads within the machinery. It helps distribute the load evenly, preventing excessive stress or strain on specific components. By providing support and load distribution, the guide roller enhances the stability and overall performance of the machinery. It reduces the risk of component failures, improves operational efficiency, and extends the lifespan of the machinery.
- Friction Reduction:
Guide rollers also play a role in reducing friction within machinery. As objects move along the guide roller’s surface, the roller’s design minimizes contact friction between the object and the machinery’s components. This friction reduction helps to conserve energy and prevent excessive wear and tear on both the objects being transported and the machinery itself. By reducing friction, guide rollers contribute to smoother operation, lower maintenance requirements, and improved overall efficiency.
- Prevention of Damage and Misalignment:
The presence of guide rollers helps prevent damage and misalignment of objects or materials within machinery. By providing a designated path or track, guide rollers ensure that moving components stay in the intended position and avoid colliding with other parts of the machinery. This prevents potential damage to the objects being transported and the machinery itself. Additionally, guide rollers help prevent misalignment, which could lead to operational issues, decreased performance, and increased risk of accidents or mechanical failures.
- Noise and Vibration Reduction:
Guide rollers contribute to noise reduction and vibration damping within machinery. The rotational movement of the guide roller absorbs and dissipates vibrations generated during operation, minimizing the transmission of vibrations to other parts of the machinery. This reduction in vibration helps to maintain a quieter working environment, reduces the risk of noise-related health issues for operators, and improves overall user comfort.
In summary, the primary functions and role of a guide roller in machinery include providing guidance and alignment for moving components, offering support and load distribution, reducing friction, preventing damage and misalignment, and contributing to noise and vibration reduction. By fulfilling these functions, guide rollers enhance the overall performance, reliability, and longevity of machinery in various industrial applications.
editor by CX 2024-04-15
China best EDM Stainless Steel Double Side Guide Wheel Pulley Roller 451 529
Product Description
Product Description
EDM Stainless Steel Double Side Xihu (West Lake) Dis. Wheel Pulley Roller 451 529
Details
| Image | Model no. | Model name | Size (mm) | Weight (g) |
| 451 | Stainless Pulley | 41.5x45x5mm | 85.67g | |
| 530 | Stainless Pulley | 41.5x45x5mm | 86.21g |
Product range :
– spare parts for EDM machines (Sodick, Agie Charmilles, Fanuc, Chmer , CHINAMFG , Makino so on ) – alternative
– EDM Drilling Machine : EDM electrode tubes and drilling parts
– EDM consumables like EDM fiters , EDM resin , EDM wire , KC-12 ,K-200 so on .
-Jig tools : EDM Stainless vise , Jig Holder …
Company Profile
HangZhou CHINAMFG CHINAMFG Precision Mould Co., Ltd was founded in 2571 and is located in Chang’an Town HangZhou City, ZheJiang Province which is the biggest and famous Mould Town . The location is excellent and the transportation is convenient..The company is mainly engaged in the production and sales of E D M spare parts , Non-standard custom hardware and E D M Filters products .Meanwhile , we also provide E D M wires ,E D M Ion exchange resin, E D M Molybdenum wire so on . These products are used in all slow, medium and fast wire cutting E D M machines , and supply “one-stop” service.
Our company knows that the development of the company depends on the innovation and quality of the products. , so our products have strict quality control from the procurement of raw materials to the sale of finished products and management of the environment. Therefore, we have obtained I S O 9 0 0 1 and I S O 1 4 0 0 1 certificates.
Our company’s products have been sold in more than 69 countries at home and abroad. Adhering to the business principle of mutual benefits, we have had a reliable reputation among our customers because of our professional services, quality products, competitive prices and perfect after-sales service. And we also can accept O E M and O D M order .
We sincerely welcome friends from all over the world to visit our company and cooperate with us on the basis of long-term mutual benefits. We are looking CHINAMFG to receiving your enquiry soon.
Our Advantages
Logistics packaging
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Condition: | New |
|---|---|
| Certification: | ISO9001, ISO14001 |
| Customized: | Customized |
| Material: | Stainless Steel |
| Application: | EDM Wire Cutting Machine |
| Delivery Time: | 3 Days |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can you explain the impact of guide rollers on the overall efficiency of material handling systems?
Guide rollers play a significant role in the overall efficiency of material handling systems. Here’s a detailed explanation of their impact:
- Precise Material Movement:
Guide rollers are designed to guide and support the movement of materials along a desired path. By providing a stable and controlled surface for material conveyance, guide rollers ensure precise movement and positioning. This precision minimizes the risk of material deviation, misalignment, or collisions, allowing for smooth and efficient material flow within the system. Accurate material movement enables efficient processing, reduces downtime, and enhances overall productivity.
- Reduced Friction and Energy Consumption:
Well-designed guide rollers with low-friction surfaces can significantly reduce the amount of energy required for material handling. By minimizing friction between the guide rollers and the conveyed materials, less power is needed to move the materials along the desired path. This reduction in energy consumption leads to improved energy efficiency and lower operational costs. Additionally, reduced friction helps extend the service life of the guide rollers by minimizing wear and heat generation.
- Enhanced System Throughput:
Efficient guide rollers contribute to increased system throughput in material handling operations. By facilitating smooth and consistent material flow, guide rollers help eliminate bottlenecks and optimize the overall speed and capacity of the system. When materials can be conveyed quickly and reliably, the system can handle higher volumes of materials, leading to improved productivity and throughput. Guide rollers also enable efficient sorting, merging, or diverting of materials, further enhancing system throughput and flexibility.
- Improved Product Quality:
The use of guide rollers in material handling systems helps maintain product quality and integrity. By guiding materials along a predetermined path, guide rollers prevent material damage, deformation, or contamination that can occur due to uncontrolled movement or collisions. This results in better product quality and reduces the risk of rework or product rejection. Guide rollers also ensure consistent material positioning, which is crucial for precision operations such as assembly, packaging, or quality control.
- Minimized Downtime and Maintenance:
Efficient guide rollers can contribute to reduced downtime and maintenance requirements in material handling systems. When guide rollers are properly designed, installed, and maintained, they operate smoothly and reliably, minimizing the risk of failures or disruptions. High-quality guide rollers with durable materials and components can withstand the demands of continuous operation and heavy loads, reducing the need for frequent replacements or repairs. This leads to increased system uptime, reduced maintenance costs, and improved overall equipment effectiveness (OEE).
- Worker Safety and Ergonomics:
Guide rollers contribute to a safer and more ergonomic working environment in material handling systems. By guiding materials along a predetermined path, guide rollers help prevent material spillage, which can create tripping hazards or pose risks to workers. Additionally, guide rollers facilitate smooth and controlled material movement, reducing the physical strain on workers during manual material handling tasks. This promotes a safer and more comfortable workplace, minimizing the risk of injuries and improving overall worker productivity.
In summary, guide rollers have a significant impact on the overall efficiency of material handling systems. They enable precise material movement, reduce friction and energy consumption, enhance system throughput, improve product quality, minimize downtime and maintenance, and contribute to worker safety and ergonomics. By selecting and maintaining high-quality guide rollers, material handling operations can achieve optimal efficiency, productivity, and cost-effectiveness.
How do guide rollers contribute to the adaptability and versatility of conveyor systems in various settings?
Guide rollers play a critical role in enhancing the adaptability and versatility of conveyor systems in various settings. Here’s a detailed explanation of their contributions:
- Flexible Path Routing:
Guide rollers enable flexible path routing, allowing conveyor systems to navigate complex layouts and adapt to different settings. By guiding the materials along specific paths, guide rollers facilitate precise material movement around obstacles, corners, inclines, or declines. This flexibility in path routing enables conveyor systems to be customized and configured to suit the specific requirements of different environments, layouts, or production processes. It allows for efficient space utilization and the integration of conveyors into existing infrastructure, making conveyor systems adaptable to a wide range of settings.
- Multiple Conveyor Configurations:
Guide rollers enable the creation of multiple conveyor configurations, enhancing the versatility of conveyor systems. By combining straight sections, curves, merges, and diverges, conveyor systems can be configured to accommodate various material flow patterns and operational needs. Guide rollers provide the necessary support and alignment to ensure smooth transitions between different conveyor sections, allowing materials to be efficiently transferred, merged, sorted, or diverted. This versatility enables conveyor systems to be adapted for different processes, such as assembly lines, distribution centers, warehouses, or manufacturing facilities.
- Adjustable Speed and Control:
Guide rollers contribute to the adaptability of conveyor systems by enabling adjustable speed and control. By adjusting the rotational speed of the guide rollers, the speed of material movement can be customized to match the specific requirements of different processes or settings. This flexibility in speed control allows conveyor systems to handle a wide range of materials, from delicate or fragile items that require gentle handling to heavy or bulky items that require faster conveyance. Adjustability in speed and control enhances the versatility of conveyor systems and ensures optimal material handling in various settings.
- Modularity and Scalability:
Guide rollers facilitate the modularity and scalability of conveyor systems, making them adaptable to changing production needs or facility layouts. Conveyor systems can be designed with modular components, including guide rollers, that can be easily reconfigured, added, or removed as required. This modularity allows for efficient system expansion, modification, or reconfiguration without significant downtime or disruption. Guide rollers can be adjusted, replaced, or repositioned to accommodate changes in material types, sizes, or handling requirements. The scalability and modularity provided by guide rollers make conveyor systems versatile and adaptable to evolving operational needs.
- Material Compatibility:
Guide rollers contribute to the adaptability of conveyor systems by accommodating a wide range of materials. They can be designed with different materials, surface textures, or coatings to suit specific material characteristics, such as size, shape, weight, or fragility. Guide rollers with specialized surfaces, such as non-slip coatings or friction-reducing materials, can be used for conveying items that require additional grip or gentle handling. This material compatibility enhances the versatility of conveyor systems, allowing them to handle diverse products or materials in various settings, from lightweight packages to heavy-duty items.
In summary, guide rollers significantly contribute to the adaptability and versatility of conveyor systems in various settings. They enable flexible path routing, support multiple conveyor configurations, allow for adjustable speed and control, facilitate modularity and scalability, and accommodate a wide range of materials. By leveraging the capabilities of guide rollers, conveyor systems can be tailored to meet the specific needs of different industries, processes, or layouts, making them adaptable and versatile in diverse settings.
What are the different types and configurations of guide rollers available in the market?
In the market, there are various types and configurations of guide rollers available to cater to different industrial applications. Here’s a detailed explanation of the different types and configurations:
- Plain Guide Rollers:
Plain guide rollers, also known as cylindrical guide rollers, have a smooth surface without any grooves or flanges. They are commonly used when minimal guidance is required, and the primary function is to support and facilitate smooth movement. Plain guide rollers are suitable for applications where objects or materials need to be guided without significant lateral forces or directional control.
- Flanged Guide Rollers:
Flanged guide rollers have built-in flanges on one or both sides of the roller. The flanges act as barriers to prevent objects from deviating or slipping off the roller. They provide enhanced lateral guidance and help maintain proper alignment during material handling. Flanged guide rollers are commonly used in conveyor systems, material transport applications, and scenarios where precise tracking and alignment are critical.
- Grooved Guide Rollers:
Grooved guide rollers have one or more grooves along their circumference. These grooves provide additional guidance and increase the contact area between the roller and the object being transported. The grooves help prevent lateral movement and improve the overall stability of material handling. Grooved guide rollers are commonly used in applications that involve curved tracks, cornering, or situations where objects may be subjected to lateral forces.
- Tapered Guide Rollers:
Tapered guide rollers have a tapered or conical shape, with a larger diameter at one end and a smaller diameter at the other. The tapered design allows for smooth transitions and alignment when objects move from one roller to another. Tapered guide rollers are often used in conveyor systems, sorting processes, and applications where objects need to be guided through changing directions or different stages of material handling.
- Cam Follower Guide Rollers:
Cam follower guide rollers have a specialized design with a stud or shaft attached to the roller. They are used in applications where the guide roller needs to follow a specific cam profile or track. The cam follower design allows for precise and controlled movement along the cam surface, making them suitable for applications such as automation, indexing mechanisms, and machinery that require synchronized motion.
- Adjustable Guide Rollers:
Adjustable guide rollers are designed with a mechanism that allows for easy adjustment of the roller’s position, height, or angle. They offer flexibility in aligning and positioning the guide rollers to accommodate different material handling requirements or changing operational conditions. Adjustable guide rollers are commonly used in conveyor systems, assembly lines, and applications where frequent adjustments or customization are necessary.
It’s important to note that these are general categories, and there can be variations and combinations of different features and configurations available in the market. The choice of guide roller type and configuration depends on factors such as the specific application, material handling needs, load requirements, and environmental conditions.
In summary, the market offers different types and configurations of guide rollers, including plain guide rollers, flanged guide rollers, grooved guide rollers, tapered guide rollers, cam follower guide rollers, and adjustable guide rollers. Each type and configuration caters to specific material handling needs and provides varying levels of guidance, support, and control.
editor by CX 2024-03-29
China Custom Machine Straightening Wire Bearing Straightener Wire Guide Pulley Track Guide Roller Bearing Guide Wheel Pulley Bearing Guide Rail Bearing Roller Pulley Bearing
Product Description
Straightening Wire Bearing Straightener Wire Xihu (West Lake) Dis. Pulley Track Xihu (West Lake) Dis. Roller Bearing Xihu (West Lake) Dis. Wheel Pulley Bearing Xihu (West Lake) Dis. Rail Bearing Roller Pulley Bearing
Product Description
This bearing is custom-designed for bearing steel, dimensional accuracy are very good, suitable for high-precision, high-speed, high-load components.
This roller mainly used for wire cutting molybdenum wire and other wire guide wheel guide wheel assembly. Please confirm the purchase.
Different shapes of materials are suitable for the straightening wheel groove type, the linear type is suitable for V groove, the bar material is suitable for U groove, and the rectangular flat material is suitable for H groove.
We offer customed service according to your drawing.
Our Advantages
Name:Wire Straightening Rollers
Material: Bearing steel
Pakage: 5pcs with carton
ID*OD*Height:
Groove: U/V
Weight:0.3kgs
Usage:Part of wire straightener/guide roller
Product Parameters
Model description:
10x32x9 V4x1.5=10x32x9 represents inner diameter 10mm* outer diameter 32mm* height 9mm, V4x1.5 represents V groove, groove width 4mm, groove depth 1.5mm
If you need other types and sizes of straightening wheels, you can contact us for quotation.
| Inner diameter*outer diameter*height(mm) | Groove | Material | Groove Width(mm) | Groove depth(mm) |
| 30x80x27 | U | Bearing steel | 30 | 4 |
| 20X62X30 | U | Bearing steel | 30 | 5 |
| 40X98X36 | U | Bearing steel | 40 | 6 |
| 25x72x24 | U | Bearing steel | 20/25 | 5 |
| 10x32x14 | H | Bearing steel | 10/9/8/7/6/5/4 | 3 |
| 10X32X14 | U | Bearing steel | 20/16/15/14/12/10/8/6 | |
| 10X32X14 | U | Bearing steel | 5/4/4 | 2.5/3/2 |
| 10X32X14 | V | Bearing steel | 12/10/9/8/7/6 | 3 |
| 10x46x16 | V/U | Bearing steel | 8 | 3 |
| 10x46x16 | H | Bearing steel | 10 | 3 |
| 10X37X12/14 | U/V | Bearing steel | 6 | 3 |
| 10X37X12/14 | U/V | Bearing steel | 8 | 3 |
| 10X40X14 | U | Bearing steel | 8 | |
| 10X35X9 | V | Bearing steel | 4.5 | 2.2 |
| 10X35X9 | U | Bearing steel | 5 | 2 |
| 10X32X9 | U | Bearing steel | 4 | 1.5/2 |
| 10X32X9 | V | Bearing steel | 4 | 2 |
| Inner diameter*outer diameter*height(mm) | Groove | Material | Groove Width(mm) | Groove depth(mm) |
| 8X40X12/14 | V | Bearing steel | 9 | 7 |
| 8X40X12/14 | U | Bearing steel | 8 | 6 |
| 8X40X12/14 | H | Bearing steel | 8/6/4 | 6/5/7 |
| 10X40X16 | U | Bearing steel | 10 | 7 |
| 10X40X14/16 | H | Bearing steel | 10 | 7 |
| 15X47X11 | V/U | Bearing steel | 6.2 | 3/3.1 |
| 15X47X11 | V | Bearing steel | 8 | 4 |
| 15X47X11 | U | Bearing steel | 8 | 3 |
| 15X47X11 | H | Bearing steel | 6 | 3 |
| 15X47X19 | U | Bearing steel | 12/10/8 | 6/5/4 |
| 15X47X19 | V | Bearing steel | 15/12/10/8 | 5/5/5/4 |
| 15X47X19 | H | Bearing steel | 15/12/10/8 | 5/5/5/4 |
| 15X40X11 | U | Bearing steel | 6/5/4/3 | 3/2.5/2/1.5 |
| 15X40X11 | V | Bearing steel | 6/5/4/3 | 3/2/2/1.5 |
| 10X35X11(bearing 6300) | U/V | Bearing steel | 4 | 1 |
| 12X37X12(bearing 6301) | U/V | Bearing steel | 4 | 1 |
| 15x42x13(bearing 6302) | U/V | Bearing steel | 5 | 1.2 |
| 17X47X14(bearing 6303) | U/V | Bearing steel | 6 | 1.2 |
| 20x52x15(bearing 6304) | U/V | Bearing steel | 6 | 1.5 |
| Inner diameter*outer diameter*height(mm) | Groove | Material | Groove Width(mm) | Groove depth(mm) |
| 8X24X11 | U | Bearing steel | 6/4 | |
| 8x28x9 | V | Bearing steel | 3/4/5/6 | 1.4 |
| 8x28x9 | H | Bearing steel | 3/4/5/6 | 1.5 |
| 8X28X9 | U | Bearing steel | 2/3/4 | 1 |
| 8X28X9 | U | Bearing steel | 3/4/5/6 | 1.5 |
| 10X32X9/13 | U | Bearing steel | 4/3/2 | 2/1.5/1 |
| 10X32X9/13 | V | Bearing steel | 4/3/3/2 | 2/2/1.5/1.5 |
| 10X32X9/13 | H | Bearing steel | 4/4/3/2/2 | 2/1.5/2/2/1.5 |
| 10X35X9 | V | Bearing steel | 4.5 | 2 |
| 10X35X9 | U | Bearing steel | 5 | 2 |
| 10X35X11 | V/U | Bearing steel | 3 | 1 |
| 10X37X12/14 | V/U | Bearing steel | 6/8 | 3 |
| 4x12x4 | V/U | Bearing steel | 1 | 0.4 |
| 4x12x4 | V/U | Bearing steel | 2 | 0.4 |
| 3x10x4 | V/U | Bearing steel | 2 | 0.4 |
| 4x13x5 | U | Bearing steel | 1.5 | 0.5 |
| 4x13x5 | V | Bearing steel | 3.5 | 0.6 |
| 4X18X7/8 | U | Bearing steel | ||
| 5x16x5 | U | Bearing steel | 2 | 0.7 |
| 5x16x5 | V | Bearing steel | 1.6 | 0.7 |
| 5X19X6 | V/U | Bearing steel | 2.5 | 0.6 |
| 6X19X6 | V/U | Bearing steel | 2 | 0.6 |
| Inner diameter*outer diameter*height(mm) | Groove | Material | Groove Width(mm) | Groove depth(mm) |
| 8X22X7 | U/V | Bearing steel | 2 | 0.5 |
| 8X24X8 | U/V | Bearing steel | 3 | 0.8 |
| 8X28X9 | U/V | Bearing steel | 3 | 1.5 |
| 8X28X9 | U/V | Bearing steel | 5 | 1.5 |
| 8X24X11 | U/V | Bearing steel | 6/8.5 | 1/1.5 |
| 8x26x12 | U | Bearing steel | 4/5/6 | 2 |
| 8x26x12 | V | Bearing steel | 3 | 1.5 |
| 8x26x12 | V | Bearing steel | 4/5/6 | 2 |
| 8x26x12 | H | Bearing steel | 3 | 1.5 |
| 8x26x12 | H | Bearing steel | 4/5/6 | 2 |
| 12x35x16 | U | Bearing steel | 10/12/14/20 | |
| 12X35X16 | V | Bearing steel | 9 | 3 |
| 12X35X16 | H | Bearing steel | 9 | 2.5 |
| 12x42x19 | U | Bearing steel | 10/20 | |
| 12x42x20(Protruding thickness 21mm) | U | Bearing steel | 20 |
| Inner diameter*outer diameter*height(mm) | Groove | Material | Groove Width(mm) | Groove depth(mm) |
| 10X37X12 | U | Bearing steel | 5/4 | 2 |
| 10X37X12 | H | Bearing steel | 8/7/6/5/4/3 | 3 |
| 4X12X4 | V | Bearing steel | 1//1.5/2 | 0.4 |
| 4X12X4 | U | Bearing steel | 2/1.5 | 0.4 |
| 4X12X4 | V | Bearing steel | 3.5 | 0.6 |
| 3X10X4 | V | Bearing steel | 2 | 0.4 |
| 3X10X4 | U | Bearing steel | 2 | 0.4 |
| 20x62x30 | U | Bearing steel | 10 | 5 |
| 20x62x22 | V | Bearing steel | 18/16/12/10 | 5 |
| 20X62X22 | U | Bearing steel | 16/14/12/10 | 5 |
| 20X62X22 | U | Bearing steel | 8/6 | 4/3 |
| 20X62X22 | H | Bearing steel | 16/15/12/10/8 | 5 |
| 20X52X20 | H | Bearing steel | 15 | 3 |
| 20X52X20 | U | Bearing steel | 4 | 5/6 |
| 20X52X20 | V | Bearing steel | 10 | 3 |
| Inner diameter*outer diameter*height(mm) | Groove | Material | Groove Width(mm) | Groove depth(mm) |
| 10x32x9 | V/U | Bearing steel | 4 | 1.5 |
| 10X35X9 | V | Bearing steel | 5 | 2 |
| 10x40x14 | U | Bearing steel | 8 | |
| 10x46x16 | V/U/H | Bearing steel | 8 | 3 |
| 10X37X12/14 | U/V | Bearing steel | 8 | 3 |
| 10X37X12/14 | U/V | Bearing steel | 6 | 3 |
| 12x47x12 | U | Bearing steel | 8/6/5/4 | 3/ /2,4/4/3 |
| 12x47x12 | V | Bearing steel | 8/6/5/4 | 3 |
| 17X47X12 | U | Bearing steel | 4/5/6/8 | 2/2/3/3 |
| 17X47X12 | V | Bearing steel | 4/5/6/8 | 2/2/3/3 |
| 17X47X12 | H | Bearing steel | 4/5/6/8 | 2/2/3/3 |
Detailed Photos
Certifications
Related Procucts
Company Profile
ZheJiang QiPang Industrial Co., Ltd. Founded in 2008, with 13 years of experience, is a research and development, production, sales of wire straightening cutting machine, bending machine, molding machine, copper pipe cutting machine equipment as 1 of the large machinery manufacturing enterprises. We believe that quality is survival, so we only provide you the best products. High quality products, in line with international standards, well received by domestic and foreign customers. All staff in our company are professionally trained, so we can recommend the most suitable equipment for you. Every machine has to pass strict inspection before it goes out. Any questions about the machine will be answered within 24 hours. Welcome to be our new customer! ZheJiang Qi Pang Industrial Co., LTD. specializes in producing wire straightening machine and cutting machine with advanced production technology, modern production mode, complete varieties and diverse styles. We can provide you with not only the nice quality products but also the great services.
Packaging & Shipping
FAQ
Q1: Are you a factory or trading company?
We are a factory . We can promise you a short lead time and best price if you purchase our machine. We also have our own trading department.
Q2: How does the factory ensure products quality?
With Nearly 16 years experience in manufacturing winding machine, we have our own technology develop department and testing department.
Quality is the first priority. We have strict purchasing system to ensure the quality of spare parts. We have experienced workers to assemble and test machine.
Q3:How about your after-sale service?
We have a professional technology supporting team for your timely services. You can get the help you need in time by telephone, webcam, online chat (Google talk, Facebook, Skype). Please contact us once the machine has any problem. Best service will be offered.
Q4: What are your payment terms?
100%TT or prepaid 50% , balance 50% before shipping.
Q5: How can I get my order? How can I know you sent the goods?
We will send the goods by UPS, DHL, FedEx or sea shipment. After we sent the goods, we will give you the tracking number or other relative files for checking.
Q6 : Will you send the installed machine or machine parts?
We will install the machine and test the machine before delivery. And the machine can be used directly after receiving the
machine.
Q7: Will you provide operation guidance for us?
We will send the instruction book with the machine and send you a video about how to operate the machine.
Q8 : How long is the warranty period?
12 months warranty, we will send you free spare parts by air within 1 week if there are any quality problems
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | None |
|---|---|
| Type: | CNC |
| Usage: | Wire, Straightening and Cutting |
| Automatic Grade: | Automatic |
| Principle: | Large Deformation |
| Certification: | CE |
| Customization: |
Available
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Can you provide examples of products or machinery that commonly use guide rollers?
Guide rollers are used in various industries and applications where precise and controlled motion of materials or objects is required. Here are some examples of products or machinery that commonly use guide rollers:
- Conveyor Systems:
Guide rollers are extensively used in conveyor systems across industries such as manufacturing, logistics, and warehousing. They are essential components in belt conveyors, roller conveyors, and gravity conveyors. Guide rollers ensure smooth and accurate movement of materials or objects along the conveyor, preventing misalignment, deviations, and material spillage. Conveyor systems in industries like automotive, food and beverage, e-commerce, and package handling rely on guide rollers for efficient material handling and transport.
- Printing and Packaging Machinery:
In printing and packaging machinery, guide rollers play a critical role in maintaining precise alignment and tension control of materials, such as paper, film, or labels. They are used in machinery for processes like printing, laminating, slitting, cutting, and folding. Guide rollers guide the materials through various stages, ensuring accurate positioning and preventing wrinkles, creases, or misalignment. Printing presses, label applicators, paper converting machines, and packaging lines commonly incorporate guide rollers to achieve high-quality output and efficient production.
- Textile Machinery:
Textile machinery, including weaving machines, knitting machines, and spinning machines, utilize guide rollers in their operations. Guide rollers guide the fabric or yarn through different stages of the manufacturing process, ensuring proper alignment, tension, and controlled movement. They help prevent yarn tangling, fabric distortions, or misalignment during weaving, knitting, or spinning. Guide rollers are crucial components in textile machinery, enabling efficient and precise fabric production.
- Paper and Printing Industry:
In the paper and printing industry, guide rollers are utilized in various equipment and processes. For example, in offset printing presses, guide rollers assist in accurate paper feeding and alignment, ensuring precise registration of colors and images. In paper converting machines, guide rollers help guide the paper through cutting, folding, or gluing operations. Guide rollers also find application in bookbinding machines, where they facilitate the movement of paper signatures or book blocks through the binding process.
- Metal and Woodworking Machinery:
Guide rollers are commonly used in metal and woodworking machinery to guide and support workpieces during cutting, shaping, or milling operations. In sawing machines, guide rollers ensure proper alignment and smooth movement of the material being cut. They also help prevent blade deflection or workpiece deviation. In woodworking routers or planers, guide rollers assist in controlling the movement of the workpiece, allowing for precise shaping or milling. Guide rollers contribute to increased accuracy and efficiency in metal and woodworking processes.
- Automated Guided Vehicles (AGVs):
Automated Guided Vehicles (AGVs) used in material handling and logistics applications often incorporate guide rollers. Guide rollers are installed on AGVs to follow guide tracks or lines embedded in the floor or along the designated paths. They ensure accurate navigation and controlled motion of AGVs within warehouses, distribution centers, or manufacturing facilities. Guide rollers help AGVs maintain their intended paths, avoid obstacles, and achieve efficient and safe material transport.
These are just a few examples illustrating the wide range of products and machinery that commonly use guide rollers. Their versatility and ability to provide precise and controlled motion make guide rollers integral components in numerous industries, contributing to improved efficiency, productivity, and quality in various material handling and manufacturing processes.
How do guide rollers contribute to the adaptability and versatility of conveyor systems in various settings?
Guide rollers play a critical role in enhancing the adaptability and versatility of conveyor systems in various settings. Here’s a detailed explanation of their contributions:
- Flexible Path Routing:
Guide rollers enable flexible path routing, allowing conveyor systems to navigate complex layouts and adapt to different settings. By guiding the materials along specific paths, guide rollers facilitate precise material movement around obstacles, corners, inclines, or declines. This flexibility in path routing enables conveyor systems to be customized and configured to suit the specific requirements of different environments, layouts, or production processes. It allows for efficient space utilization and the integration of conveyors into existing infrastructure, making conveyor systems adaptable to a wide range of settings.
- Multiple Conveyor Configurations:
Guide rollers enable the creation of multiple conveyor configurations, enhancing the versatility of conveyor systems. By combining straight sections, curves, merges, and diverges, conveyor systems can be configured to accommodate various material flow patterns and operational needs. Guide rollers provide the necessary support and alignment to ensure smooth transitions between different conveyor sections, allowing materials to be efficiently transferred, merged, sorted, or diverted. This versatility enables conveyor systems to be adapted for different processes, such as assembly lines, distribution centers, warehouses, or manufacturing facilities.
- Adjustable Speed and Control:
Guide rollers contribute to the adaptability of conveyor systems by enabling adjustable speed and control. By adjusting the rotational speed of the guide rollers, the speed of material movement can be customized to match the specific requirements of different processes or settings. This flexibility in speed control allows conveyor systems to handle a wide range of materials, from delicate or fragile items that require gentle handling to heavy or bulky items that require faster conveyance. Adjustability in speed and control enhances the versatility of conveyor systems and ensures optimal material handling in various settings.
- Modularity and Scalability:
Guide rollers facilitate the modularity and scalability of conveyor systems, making them adaptable to changing production needs or facility layouts. Conveyor systems can be designed with modular components, including guide rollers, that can be easily reconfigured, added, or removed as required. This modularity allows for efficient system expansion, modification, or reconfiguration without significant downtime or disruption. Guide rollers can be adjusted, replaced, or repositioned to accommodate changes in material types, sizes, or handling requirements. The scalability and modularity provided by guide rollers make conveyor systems versatile and adaptable to evolving operational needs.
- Material Compatibility:
Guide rollers contribute to the adaptability of conveyor systems by accommodating a wide range of materials. They can be designed with different materials, surface textures, or coatings to suit specific material characteristics, such as size, shape, weight, or fragility. Guide rollers with specialized surfaces, such as non-slip coatings or friction-reducing materials, can be used for conveying items that require additional grip or gentle handling. This material compatibility enhances the versatility of conveyor systems, allowing them to handle diverse products or materials in various settings, from lightweight packages to heavy-duty items.
In summary, guide rollers significantly contribute to the adaptability and versatility of conveyor systems in various settings. They enable flexible path routing, support multiple conveyor configurations, allow for adjustable speed and control, facilitate modularity and scalability, and accommodate a wide range of materials. By leveraging the capabilities of guide rollers, conveyor systems can be tailored to meet the specific needs of different industries, processes, or layouts, making them adaptable and versatile in diverse settings.
What is a guide roller, and how is it used in various industrial applications?
A guide roller is a mechanical component used in various industrial applications to guide and support the movement of objects along a predetermined path. Here’s a detailed explanation of what a guide roller is and how it is used in different industrial applications:
- Definition and Construction:
A guide roller, also known as a tracking roller or conveyor roller, is a cylindrical or barrel-shaped component typically made of metal or durable plastic. It is designed with a central axle and bearings that allow it to rotate freely. The outer surface of the guide roller is usually smooth or equipped with grooves or flanges to ensure proper alignment and guidance of the moving object.
- Industrial Applications:
Guide rollers find application in a wide range of industrial sectors, including manufacturing, material handling, transportation, and logistics. Some common industrial applications include:
- Conveyor Systems:
Guide rollers are extensively used in conveyor systems to support and guide the movement of conveyor belts or other types of conveyance surfaces. They help maintain proper alignment and prevent the belt from wandering or slipping off the designated path. Guide rollers are strategically positioned along the conveyor to ensure smooth and efficient material handling, reducing the risk of jams, spills, or product damage.
- Packaging Machinery:
In packaging machinery, guide rollers assist in the precise movement and positioning of packaging materials, such as boxes, cartons, or bags. They ensure smooth transitions and accurate alignment during processes such as filling, sealing, labeling, and palletizing. Guide rollers play a crucial role in maintaining the overall efficiency and reliability of packaging operations.
- Printing and Paper Handling:
Guide rollers are used in printing and paper handling equipment to guide paper or other printable media through the printing or processing stages. They help prevent paper misalignment, wrinkling, or skewing, ensuring accurate registration and consistent print quality. Guide rollers are also employed in paper cutting, folding, and binding machines to ensure precise paper movement and reliable operation.
- Textile Machinery:
In textile manufacturing, guide rollers are utilized in various machinery, such as spinning frames, weaving looms, and fabric finishing equipment. They guide yarns, threads, or fabrics through different stages of production, ensuring proper tension and alignment. Guide rollers contribute to the overall quality and efficiency of textile processes, minimizing defects and improving productivity.
- Material Handling Equipment:
Guide rollers are integral components in material handling equipment, such as lift trucks, pallet jacks, and automated guided vehicles (AGVs). They facilitate the smooth movement of loads and assist in accurate positioning and maneuvering. Guide rollers are often used in conjunction with tracks or rails to ensure stable and controlled movement in various industrial environments.
In conclusion, a guide roller is a mechanical component used to guide and support the movement of objects along a predetermined path in various industrial applications. They play a critical role in maintaining proper alignment, preventing misalignment or slippage, and ensuring smooth and efficient operation. Whether it’s in conveyor systems, packaging machinery, printing equipment, textile machinery, or material handling applications, guide rollers contribute to the overall performance, reliability, and productivity of industrial processes.
editor by CX 2024-03-11
China high quality Drive Chain Pulley Roller Slider Tensioner Wheel Guide for Street Bike Motorcycle
Product Description
CUSTOMIZED PRODUCTS, WELCOME TO CONTACT AND CHAT
We can provide you custom rubber products according to your drawings.
About us
R&D and Quality Control
HangZhousun’s R&D team has more than 120 staff ,and gathers CHINAMFG and creative experts and professors.
Keeping responsibility in mind, R&D team brings multiple capabilities, supports HangZhousun keep leading at rubber&plastics industry.
R&D team forms strict management system on each project in compliance with latest world scientific standard and requirements.
We strictly emphasize on quality and management control.
Our R&D and production management follows TUV & IS014001 Environmental System.
Beyond these, Our finished products meet approval of ISO9001, IATF16949 & UL quality control system.
HangZhousun can make our products meet standards as customer’s demand like CE, ROHS, REACH, CP65, PAHS, FDA, TSCA,etc.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Car |
| Hardness: | Soft Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Type: | Circular Gear |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How do guide rollers contribute to precise and controlled motion in conveyor systems?
In conveyor systems, guide rollers play a crucial role in ensuring precise and controlled motion. Here’s a detailed explanation of how guide rollers contribute to achieving precise and controlled motion in conveyor systems:
- Guidance and Alignment:
Guide rollers are strategically positioned along the conveyor system to provide continuous guidance and alignment for the transported materials or objects. The design of guide rollers, such as flanges, grooves, or tapered shapes, helps maintain the proper orientation and prevents lateral movement or misalignment. By guiding the materials or objects along the desired path, guide rollers ensure precise and controlled motion, preventing deviation or disruptions in the conveyor system.
- Smooth and Low-Friction Movement:
Guide rollers are designed to offer smooth and low-friction movement. The surface configuration of guide rollers, often smooth or with minimal friction characteristics, reduces resistance and allows materials or objects to glide easily along the conveyor. This smooth movement minimizes jerks, vibrations, and inconsistencies, contributing to precise and controlled motion. It facilitates the accurate positioning and delivery of materials or objects to their intended destinations within the conveyor system.
- Load Distribution and Stability:
Guide rollers distribute the load evenly across the conveyor system, contributing to stability and controlled motion. As materials or objects pass over the guide rollers, the load is shared among multiple rollers, preventing excessive stress on any individual roller. This load distribution minimizes the risk of roller damage, wear, or failure, ensuring consistent and reliable motion. The stability provided by guide rollers allows for precise control and avoids issues like wobbling, tilting, or material spillage during transportation.
- Acceleration and Deceleration Control:
Guide rollers assist in controlling the acceleration and deceleration of materials or objects within the conveyor system. By adjusting the spacing and configuration of guide rollers, the speed changes can be managed more precisely. Guide rollers can be strategically positioned closer together to slow down the motion or spaced farther apart to allow for faster speeds. This control over acceleration and deceleration ensures a smooth and controlled transition between different conveyor sections or when starting and stopping the conveyor system.
- Cam Follower Rollers for Synchronized Motion:
In conveyor systems that require synchronized motion or precise positioning, cam follower rollers are used. These specialized guide rollers are designed to follow a specific cam profile or track, allowing for accurate and controlled movement. Cam follower rollers ensure that multiple materials or objects on the conveyor system move in sync, maintaining precise spacing and alignment. They are commonly used in applications such as indexing mechanisms, assembly lines, or processes that require coordinated motion.
Overall, guide rollers contribute to precise and controlled motion in conveyor systems through their guidance and alignment capabilities, smooth and low-friction movement, load distribution and stability, control over acceleration and deceleration, and the use of specialized cam follower rollers. By incorporating these design features, guide rollers facilitate accurate material handling, minimize errors or deviations, and ensure efficient and reliable operation of conveyor systems.
Can you provide insights into the importance of proper installation and alignment of guide rollers?
Proper installation and alignment of guide rollers are crucial for ensuring optimal performance, longevity, and safety in material handling systems. Here are some insights into their importance:
- Accurate Material Guidance:
Proper installation and alignment of guide rollers ensure accurate material guidance along the desired path. When guide rollers are correctly installed and aligned, they create a well-defined trajectory for the materials to follow, preventing material deviation, misalignment, or collisions. Accurate material guidance is essential for maintaining process efficiency, preventing disruptions, and avoiding damage to both the materials being handled and the equipment itself.
- Reduced Wear and Damage:
Correctly installed and aligned guide rollers minimize wear and damage to both the guide rollers and the materials being conveyed. Misalignment or improper installation can result in excessive friction, uneven loading, or unnecessary stress on the guide rollers. This can lead to premature wear, deformation, or failure of the rollers, as well as damage or degradation of the conveyed materials. Proper alignment ensures even distribution of forces and reduces the risk of wear, extending the service life of the guide rollers and preserving the integrity of the materials.
- Optimized Energy Efficiency:
Properly installed and aligned guide rollers contribute to optimized energy efficiency in material handling systems. Misalignment or improper installation can create additional friction, requiring more power to move the materials along the desired path. This results in increased energy consumption and higher operational costs. On the other hand, accurate alignment reduces friction, minimizes energy losses, and improves overall energy efficiency. By ensuring proper installation and alignment, material handling systems can operate more efficiently and cost-effectively.
- Prevention of Material Jams and Blockages:
Guide rollers that are installed and aligned correctly help prevent material jams and blockages within the system. Misalignment or improper installation can cause materials to deviate from the intended path, leading to obstructions or accumulation in critical areas. These blockages can disrupt the material flow, impair system performance, and potentially damage the equipment. Proper alignment and installation of guide rollers ensure smooth and unobstructed material movement, minimizing the risk of jams and blockages and maintaining uninterrupted operation.
- Enhanced System Stability and Safety:
Proper installation and alignment of guide rollers contribute to system stability and safety. Misaligned or improperly installed guide rollers can introduce instability, vibrations, or wobbling during material handling operations. This instability not only affects the accuracy and efficiency of material movement but also poses safety risks for personnel and equipment. Accurate alignment ensures stable and controlled material conveyance, reducing the likelihood of accidents, collisions, or equipment damage. It promotes a safer working environment and protects the integrity of the material handling system.
In summary, proper installation and alignment of guide rollers are vital for accurate material guidance, reducing wear and damage, optimizing energy efficiency, preventing material jams, enhancing system stability, and ensuring safety in material handling operations. By paying close attention to the installation and alignment processes, operators can maximize the performance, reliability, and lifespan of guide rollers while minimizing the risk of disruptions and costly repairs.
How does the design of a guide roller contribute to efficient material handling and movement?
The design of a guide roller plays a crucial role in facilitating efficient material handling and movement within industrial applications. Here’s a detailed explanation of how the design of a guide roller contributes to efficiency:
- Surface Configuration:
The surface configuration of a guide roller is carefully designed to optimize material handling and movement. Depending on the specific application, guide rollers may have a smooth surface, grooves, or flanges. A smooth surface reduces friction and allows objects to glide smoothly along the roller. Grooves or flanges provide additional guidance and prevent objects from deviating or slipping off the roller. The surface configuration ensures proper alignment and prevents misalignment, leading to efficient material handling and movement.
- Material Selection:
The choice of materials for guide rollers is critical in ensuring efficient material handling. Guide rollers are commonly made from durable materials such as metal or high-quality plastics. These materials offer excellent strength, wear resistance, and dimensional stability. The selected materials should also have low friction properties to minimize energy loss and reduce the potential for material damage or wear. By selecting appropriate materials, the design of guide rollers contributes to efficient and reliable material handling and movement.
- Bearing System:
The design of guide rollers incorporates a bearing system that allows smooth rotation and minimizes friction. The bearings used in guide rollers are typically sealed or shielded to protect against contaminants and ensure long-lasting performance. The bearing system enables the guide roller to rotate freely, reducing resistance and facilitating efficient material movement. It also contributes to the longevity of the guide roller by reducing wear and minimizing the need for frequent maintenance.
- Size and Diameter:
The size and diameter of a guide roller are carefully determined based on the specific application and load requirements. Guide rollers come in various sizes and diameters to accommodate different material handling needs. Larger guide rollers can handle heavier loads with greater stability, while smaller guide rollers are suitable for lighter objects or confined spaces. The appropriate sizing and diameter of the guide roller ensure optimal support, load distribution, and efficient movement of materials.
- Installation and Positioning:
The design of guide rollers takes into account proper installation and positioning within the machinery or system. Guide rollers are strategically placed along the intended path to provide continuous guidance and support. The spacing between guide rollers is determined to prevent material deviation or excessive sagging. Proper installation and positioning of guide rollers ensure smooth and consistent material handling, minimizing the risk of jams, misalignment, or disruptions in the movement process.
In summary, the design of a guide roller significantly contributes to efficient material handling and movement. The surface configuration, material selection, bearing system, size and diameter, as well as the proper installation and positioning of guide rollers, all play a vital role. By providing precise guidance, minimizing friction, supporting loads, and ensuring proper alignment, the design of guide rollers optimizes material handling processes, enhances productivity, and promotes efficient movement within industrial applications.
editor by CX 2023-12-28
China Best Sales Furniture Hardware Accessories Manufacturer Hotel Wardrobe Roller Window Roller Double Wheel Guide Pulley Shower Room Sliding Door Roller
Product Description
Specification:
| Product name | Furniture Hardware Accessories Manufacturer Hotel Wardrobe Roller Window Roller Double Wheel Xihu (West Lake) Dis. Pulley Shower Room Sliding Door Roller |
| Housing material | iron, steel |
| Surface treatment | zinc-plated, nickel-plated |
| Wheel material | nylon, plastic, POM |
| Wheel color | green, or customized |
| Features | adjustable, low noise, easy installation, sliding smoothly, long life, standard, customized, etc. |
| Application | aluminum sliding window, screen window, flyscreen window, sliding door, etc. |
Product Display:
Company Profile:
FAQ:
Q: Are you the manufacturer?
A: Yes, we are a professional manufacturer focused on door and window roller pulleys for over 15 years.
Q: Do you offer free samples?
A: Yes, we are very glad to offer free samples for you to check the quality.
Q: Can we make our own color box?
A: Yes, if the order quantity reaches 1000 sets, we can make a customized color box for you.
Q: Can we print our logo on the products?
A: Yes, we can print your logo on the products according to your design.
Q: How does your factory do regarding quality control?
A: 80% of the staff has 10 years experience, a mature skilled technical team, and a complete quality management system to ensure high quality.
Q: What is the after-sale service for the sliding rollers?
A: We have online technical support. If it is a quality problem, we will replace the broken ones with new ones.
Q: How long is the production time?
A: For samples in stock, shipped in 2 days. if not in stock, the lead time is in 7 days. For mass production, the lead time is around 15 days after receiving the deposit payment.
Q: How about the shipment?
A: For small orders, we can ship them by DHL, FedEx, UPS, TNT, etc. For mass production orders, we can ship them by sea or by air.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Support, Spare Parts |
|---|---|
| Warranty: | 3 Year |
| Certification: | TUV, CE, ISO |
| Splittable: | Unsplittable |
| Surface Treatment: | Zinc-Plated,Nickel-Plated,etc. |
| Material: | Metal |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
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|---|
How do guide rollers contribute to precise and controlled motion in conveyor systems?
In conveyor systems, guide rollers play a crucial role in ensuring precise and controlled motion. Here’s a detailed explanation of how guide rollers contribute to achieving precise and controlled motion in conveyor systems:
- Guidance and Alignment:
Guide rollers are strategically positioned along the conveyor system to provide continuous guidance and alignment for the transported materials or objects. The design of guide rollers, such as flanges, grooves, or tapered shapes, helps maintain the proper orientation and prevents lateral movement or misalignment. By guiding the materials or objects along the desired path, guide rollers ensure precise and controlled motion, preventing deviation or disruptions in the conveyor system.
- Smooth and Low-Friction Movement:
Guide rollers are designed to offer smooth and low-friction movement. The surface configuration of guide rollers, often smooth or with minimal friction characteristics, reduces resistance and allows materials or objects to glide easily along the conveyor. This smooth movement minimizes jerks, vibrations, and inconsistencies, contributing to precise and controlled motion. It facilitates the accurate positioning and delivery of materials or objects to their intended destinations within the conveyor system.
- Load Distribution and Stability:
Guide rollers distribute the load evenly across the conveyor system, contributing to stability and controlled motion. As materials or objects pass over the guide rollers, the load is shared among multiple rollers, preventing excessive stress on any individual roller. This load distribution minimizes the risk of roller damage, wear, or failure, ensuring consistent and reliable motion. The stability provided by guide rollers allows for precise control and avoids issues like wobbling, tilting, or material spillage during transportation.
- Acceleration and Deceleration Control:
Guide rollers assist in controlling the acceleration and deceleration of materials or objects within the conveyor system. By adjusting the spacing and configuration of guide rollers, the speed changes can be managed more precisely. Guide rollers can be strategically positioned closer together to slow down the motion or spaced farther apart to allow for faster speeds. This control over acceleration and deceleration ensures a smooth and controlled transition between different conveyor sections or when starting and stopping the conveyor system.
- Cam Follower Rollers for Synchronized Motion:
In conveyor systems that require synchronized motion or precise positioning, cam follower rollers are used. These specialized guide rollers are designed to follow a specific cam profile or track, allowing for accurate and controlled movement. Cam follower rollers ensure that multiple materials or objects on the conveyor system move in sync, maintaining precise spacing and alignment. They are commonly used in applications such as indexing mechanisms, assembly lines, or processes that require coordinated motion.
Overall, guide rollers contribute to precise and controlled motion in conveyor systems through their guidance and alignment capabilities, smooth and low-friction movement, load distribution and stability, control over acceleration and deceleration, and the use of specialized cam follower rollers. By incorporating these design features, guide rollers facilitate accurate material handling, minimize errors or deviations, and ensure efficient and reliable operation of conveyor systems.
How do guide rollers contribute to the adaptability and versatility of conveyor systems in various settings?
Guide rollers play a critical role in enhancing the adaptability and versatility of conveyor systems in various settings. Here’s a detailed explanation of their contributions:
- Flexible Path Routing:
Guide rollers enable flexible path routing, allowing conveyor systems to navigate complex layouts and adapt to different settings. By guiding the materials along specific paths, guide rollers facilitate precise material movement around obstacles, corners, inclines, or declines. This flexibility in path routing enables conveyor systems to be customized and configured to suit the specific requirements of different environments, layouts, or production processes. It allows for efficient space utilization and the integration of conveyors into existing infrastructure, making conveyor systems adaptable to a wide range of settings.
- Multiple Conveyor Configurations:
Guide rollers enable the creation of multiple conveyor configurations, enhancing the versatility of conveyor systems. By combining straight sections, curves, merges, and diverges, conveyor systems can be configured to accommodate various material flow patterns and operational needs. Guide rollers provide the necessary support and alignment to ensure smooth transitions between different conveyor sections, allowing materials to be efficiently transferred, merged, sorted, or diverted. This versatility enables conveyor systems to be adapted for different processes, such as assembly lines, distribution centers, warehouses, or manufacturing facilities.
- Adjustable Speed and Control:
Guide rollers contribute to the adaptability of conveyor systems by enabling adjustable speed and control. By adjusting the rotational speed of the guide rollers, the speed of material movement can be customized to match the specific requirements of different processes or settings. This flexibility in speed control allows conveyor systems to handle a wide range of materials, from delicate or fragile items that require gentle handling to heavy or bulky items that require faster conveyance. Adjustability in speed and control enhances the versatility of conveyor systems and ensures optimal material handling in various settings.
- Modularity and Scalability:
Guide rollers facilitate the modularity and scalability of conveyor systems, making them adaptable to changing production needs or facility layouts. Conveyor systems can be designed with modular components, including guide rollers, that can be easily reconfigured, added, or removed as required. This modularity allows for efficient system expansion, modification, or reconfiguration without significant downtime or disruption. Guide rollers can be adjusted, replaced, or repositioned to accommodate changes in material types, sizes, or handling requirements. The scalability and modularity provided by guide rollers make conveyor systems versatile and adaptable to evolving operational needs.
- Material Compatibility:
Guide rollers contribute to the adaptability of conveyor systems by accommodating a wide range of materials. They can be designed with different materials, surface textures, or coatings to suit specific material characteristics, such as size, shape, weight, or fragility. Guide rollers with specialized surfaces, such as non-slip coatings or friction-reducing materials, can be used for conveying items that require additional grip or gentle handling. This material compatibility enhances the versatility of conveyor systems, allowing them to handle diverse products or materials in various settings, from lightweight packages to heavy-duty items.
In summary, guide rollers significantly contribute to the adaptability and versatility of conveyor systems in various settings. They enable flexible path routing, support multiple conveyor configurations, allow for adjustable speed and control, facilitate modularity and scalability, and accommodate a wide range of materials. By leveraging the capabilities of guide rollers, conveyor systems can be tailored to meet the specific needs of different industries, processes, or layouts, making them adaptable and versatile in diverse settings.
Can you describe the factors to consider when selecting guide rollers for specific applications?
When selecting guide rollers for specific applications, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed explanation of the factors to consider:
- Load Capacity:
The load capacity is a crucial factor to consider when selecting guide rollers. It refers to the maximum weight that the guide roller can support without compromising its performance or longevity. It’s important to assess the expected load requirements of the application, including both static and dynamic loads. Selecting guide rollers with an appropriate load capacity ensures that they can effectively support the materials or objects being handled, preventing premature wear, deformation, or failure.
- Speed and Acceleration:
The speed and acceleration at which the guide rollers will operate are essential considerations. Higher speeds and accelerations can place increased stress on the guide rollers, requiring a design that can handle the resulting forces and vibrations. It’s important to choose guide rollers that are specifically designed for the anticipated speed and acceleration of the application to ensure smooth movement, minimize wear, and prevent issues such as excessive noise or instability.
- Environmental Conditions:
The environmental conditions in which the guide rollers will be used play a significant role in their selection. Factors such as temperature, humidity, dust, chemicals, and exposure to corrosive substances can affect the performance and lifespan of guide rollers. It’s crucial to choose guide rollers that are made from materials and coatings suitable for the specific environmental conditions to ensure durability, corrosion resistance, and reliable operation over time.
- Guidance and Alignment Requirements:
The level of guidance and alignment required by the application is an important consideration. Some applications may require precise tracking and alignment, while others may need minimal guidance. The design and configuration of the guide rollers, such as flanges, grooves, or tapered shapes, should be selected based on the specific guidance and alignment needs of the materials or objects being handled. Choosing guide rollers that provide the necessary level of guidance ensures accurate movement, prevents misalignment, and minimizes the risk of material damage or operational disruptions.
- Mounting and Integration:
The mounting and integration of guide rollers within the application should be considered during the selection process. This includes factors such as the available space for mounting, the type of mounting arrangement required, and compatibility with existing machinery or systems. Guide rollers should be selected with appropriate dimensions, shaft configurations, and mounting options to ensure easy installation and seamless integration into the application.
- Maintenance and Serviceability:
Considering the maintenance and serviceability aspects is important when selecting guide rollers. Factors such as accessibility for lubrication, ease of cleaning, and the availability of replacement parts should be considered. Guide rollers that are designed for easy maintenance and serviceability can help minimize downtime, extend the lifespan of the rollers, and reduce overall maintenance costs.
By considering these factors, including load capacity, speed and acceleration, environmental conditions, guidance and alignment requirements, mounting and integration, and maintenance and serviceability, the selection of guide rollers can be optimized for specific applications. This ensures that the chosen guide rollers are well-suited to handle the demands of the application, resulting in efficient material handling, reliable operation, and extended service life.
editor by CX 2023-12-22
China wholesaler Bracket Courtyard Door Track CZPT Wheel Industrial Pulley Zinc Plated Sliding Gate Upper Nylon CZPT Roller with Free Design Custom
Product Description
Specification:
| Product name | Bracket Courtyard Door Track Xihu (West Lake) Dis. Wheel Industrial Pulley Zinc Plated Sliding Gate Upper Nylon Xihu (West Lake) Dis. Roller |
| Housing material | iron / stainless steel / aluminum |
| Surface treatment | zinc plated / nickel plated / sandblasting |
| Wheel material | nylon / plastic / PP / POM / iron |
| Wheel color | black / green / white / orange / customized |
| Features | low noise,easy installation,sliding smoothly,long life,standard,customized,etc. |
| Application | furniture accessories,such as sliding door and wardrobe |
Product Display:
Company Profile:
FAQ:
Q: Are you manufacturer?
A: Yes, we are professional manufacturer focus on door and window roller pulley for more than 8 years.
Q: Do you offer free sample?
A: Yes, we are very glad to offer free samples for you to check the quality.
Q: Can we make our own color box?
A: Yes, if the order quantity reaches 1000 sets, we can make customized color box for you.
Q: Can we print our logo on the products?
A: Yes, we can print your logo on the products according to your design.
Q: How does your factory do regarding quality control?
A: 80% of staff has 10 years experience,mature skilled technical team and a complete quality management system to ensure the high quality.
Q: What is the after-sale service for the sliding rollers?
A: We have online technical support. If it is the quality problem, we will replace the broken ones with the new.
Q: How long is the production time?
A: For samples in stock,shipped in 2 days.if not in stock, the lead time is in 7 days. For mass production, the lead time is around 15 days after receiving the deposit payment.
Q: How about shipment?
A: For small order, we can ship it by DHL, FedEx, UPS, TNT, etc. For mass production order, we can ship it by sea or by air.
Choosing a V-Belt
When choosing a v-belt, you should understand the characteristics of each type and how they affect the performance of your machine. Listed below are the characteristics of Cogged, Narrow profile, and wide v-belts. Learn about the advantages and disadvantages of each. Choose the right v-belt for your machine to maximize its performance. Learn about the different materials used to make v-belts and how they influence the performance of your machine.
Narrow v-belts
While the flat belts are the most common type of v-belt, narrow v-belts are also a common option for industrial applications. These belts are similar to wedge belts in that they transmit heavier loads, but in a smaller form. Narrow v-belts are typically designated as 3V, 5V, and 8V and are denoted by their top width, multiplied by an eighth of an inch. Narrow v-belt sections conform to a wedge belt profile and are usually standardized by manufacturers. For example, section 3V corresponds to a wedge-type profile, while section 5V corresponds to SPB.
Both narrow and conventional v-belts are made of rubber stocks, which are generally composed of polymer or synthetic rubber. Fabric materials may be used to cover the stock material, adding a layer of reinforcement and protection. Narrow v-belts have a higher power rating than traditional V-belts. This is due to their greater depth-to-width ratio, which puts more of the reinforcing cord beneath the sheave.
The Wedge TLP ™ Narrow V-belt from Continental features a homogeneous one-piece design for maximum strength and long-term performance. These belts feature a high-denier cord and can handle significant horsepower increases. These belts are ideal for industrial applications. However, they are not as durable as their wider counterparts. The Wedge TLP is also an excellent choice for heavy-duty industrial applications.
Cogged v-belts
A key benefit of cogged v-belts is their ability to increase power output without sacrificing reliability. These belts are designed with precision-engineered cogs, which allow them to fit into smaller pulleys without reducing power output. Their raw-edge sidewalls and specially formulated EPDM rubber compound also help provide grip power. Cogged v-belts are manufactured by Carlisle(r) and offer several advantages over conventional belts.
The performance benefits of Cogged V-Belts are widely acknowledged. The company uses added-strength EPDM compounds in their belts to help reduce downtime and energy consumption. They are ideal for demanding applications such as power transmission. These belts are available in a variety of sizes and cross-sections. The section number of Cogged v-belts is H3V, H4V, and H5V.
The main difference between cogged v-belts and wedge belts is in the contact angle. While wedge and cogged v-belts have the same contact angle, the design and construction differs. Cogged v-belts typically include top and bottom layers of rubber, dampening rubber, tension cords, and top and bottom metal rings. Polychloroprene and polyester cords are common materials for the top and bottom layers, while aramid fibers are used for punishing applications.
Cogged v-belts are more flexible than traditional v-belts. Because of the slots on the belt surface, they reduce bending resistance. They are compatible with the same pulleys as standard v-belts, and run cooler and longer. They are also more efficient than standard V-belts. If you are considering a cogged V-belt for your application, it may be worth it to investigate the benefits of this belt type.
Wide v-belts
Variable-speed v-belts are wider in cross section than classical v-belts. The design of variable-speed v-belts varies depending on the manufacturer, but generally features a parallel top and bottom surface. This type of v-belt wedges tightly into its pulley’s grooves, reducing power loss and slippage. This type of v-belt is best suited to applications where speed changes frequently.
High-performance Wide V-belts feature a fibre-reinforced EPDM rubber base. The resulting supercharged EPDM mix is better suited for applications where the belts are subject to higher temperatures. This type of drive belt can also replace existing drives with ease and efficiency. CZPT offers a wide range of drive belts for all applications. For applications where slack is an issue, wrapped V-belts are a smart choice.
Narrow-V-belts, on the other hand, have a more favorable height-to-width ratio. This means that a narrow-V belt can be smaller while still providing the same power transmission. These belts also have a lower mass, which reduces centrifugal forces and enables higher speeds. However, narrow-V-belts are prone to wear, but are still a popular choice in many applications.
In addition to being more durable, wrapped-V-belts have fabric-coated edges for better heat resistance. The material covering wrapped-V-belts also protects them from damage from friction and external contaminants. Unlike their rigid counterparts, these wide-V-belts have an improved lifespan and require less maintenance and downtime. These are excellent alternatives to conventional v-belts. So, what are the benefits of Wide-V-belts?
Narrow profile v-belts
When it comes to choosing the best V-belt for your needs, it is important to understand the differences between narrow profile and classical. Narrow profile V-belts are generally narrower in cross-section than classical v-belts. This makes them ideal for high-speed compact drives and light-duty applications. The following section details the differences between narrow and classical v-belts.
The tensile cords, or “cords,” are embedded into the rubber compound. These cords are the main power-transmitting component of a narrow profile v-belt. The tension cords are located at the pitch diameter of the belt cross-section and increase the tensile strength. They are typically made of steel, aramid fibers, or polyester. The core is usually made of polyurethane, but other materials can be used.
When measuring the v-belt’s width, it is important to understand the various sign-codes. Some v-belts have the wrong sign-coding schema. For example, a classical profile belt should be read as Lw = 3522 mm, while a narrow profile belt should be read as La=3553mm. A narrow profile v-belt has a steeper side-wall, which increases the wedging action. Moreover, the narrow profile v-belt has higher load capacity.
Despite their name, narrow profile v-belts are the most widely used and versatile type of v-belts. They are also the easiest to install. Their general size is similar to that of a wedge, and their number is derived from their numerical prefix. A narrow profile v-belt with a 3L300 part number is 3/8″ wide and 300.0 inches long.
Wide profile v-belts
Wide profile v-belts are designed for heavy-duty applications where extreme performance is required. They are ideal for such applications due to their high-flexural strength and shock-resistance. They also come with many benefits, including good noise-reduction, increased sturdiness, and easy maintenance. This article explores the features of wide profile v-belts and how they can benefit your business.
Classical v-belts have an internal dimensional metric marking called the “CZPT.” This identifies each specific belt. Generally, this number is a combination of the normal profile size designation letter and the internal length in inches. The inside length of the v-belt is indicated on the index of the v-belt. To begin installing the v-belt, mark the floor where it will be hung. Tape the end stop marker to the first stick.
Narrow v-belts are narrower than standard wide v-belts. They are also available in raw-edge cogged profiles and are intended for light-duty applications. Narrow V-belts are also available in 4 sizes. Compared to standard wide profile v-belts, narrow v-belts are most appropriate for high-speed, compact drives. However, wide profile v-belts are generally longer than narrow V-belts.
A v-belt is composed of different types of rubber and reinforcements. It undergoes tensile and compressive stresses on both sides. The top side of a v-belt experiences longitudinal tensile force, while the bottom side is subjected to compression against a pulley. Moreover, the included angle of a v-belt section is 40 deg. Various types of v-belts are available according to their cross-sections and performance specifications.
Standard v-belts
If you are installing v-belts, you must know the right way to measure them. Many v-belts are mislabelled as classic or SPA. If you are unsure of which 1 to choose, you can refer to the standard v-belts index. The basic way to measure v-belts is by using a measuring tape or a cable tie. Using the right technique will ensure you get the right length.
A well-engineered V-belt is made from an elastomer core, which is a material that is resistant to abrasion. The elastomer core is usually composed of polyurethane, which has excellent flexural strength and shock resistance. In addition to the elastomer core, a fabric cover protects the core from wear and environmental forces. Its fabric cover is treated to form a chemical bond with the belt core, which increases the fabric’s resistance to constant bending.
The cross-section of a standard V-belt is commonly described as a trapezium, with its top and bottom sides parallel. Knowing the cross-section of a standard V-belt is essential in matching it with a pulley. It is also important to know how the v-belt is positioned on a pulley and how to select the right belt for the job.
